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Increase Productivity in Workshop Jakarta

Increase Productivity in Workshop Jakarta. Lokasi : Workshop UT Cabang Jakarta. “Toolbox Improve”. Name : Arditia Saputra Teknik Alat Berat Politeknik Manufaktur Astra. Background.

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Increase Productivity in Workshop Jakarta

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  1. Increase Productivity in Workshop Jakarta Lokasi : Workshop UT Cabang Jakarta “Toolbox Improve”

  2. Name : ArditiaSaputra TeknikAlatBerat PoliteknikManufaktur Astra

  3. Background General Service is a large enough income for the Service Division. Much components replaced and service so become the main income to Workshop Service Jakarta. Would benefit from efforts to reduce lead time in the General Overhaule service with the goal of working with fast service, best quality, and raise the level of consumer confidence.

  4. Periodic Service Time 8000 HM  Must GOH

  5. Trouble • Pc small number of units that will be GOH, so productivity must be high and fast but productivity to GOH service in Jakarta’s workshop is very slow, lead time always more from agreement and estimation. Such problems make the lead time is too long on each unit to be in the GOH.

  6. Effects • a. The decline in consumer confidence for UT,b. The length of processing time,c. Rising cost of production, because they have to pay the man power for longer, more material, and materials more as well,d. Increased losses due to a penalty of costumer.

  7. Problem Solving with Q7 tolls by Astra Fishbone Analysis

  8. Loss Time each mechanicMechanic A

  9. Loss Time each mechanicMechanic A

  10. Mechanic loses time for find a tools, why? Because it’s have some trouble factor, there are : • Tools in toolbox not complete • Toolbox can’t moving, not flexible • Time to find tools too long • Distance toolbox and unit too far • Time to borrow special tool in tool room is too long

  11. Improvement :make a new toolbox design

  12. Material Specification • Plate Alumunium/Iron steel • Thick : 3mm x Long 40 cm x High 80 cm (3 Pcs) = *FREE • Thick : 3mm x Long 40 cm x Length 50 cm (3 Pcs) = *FREE • Cover 3 pcs = Rp 45.000 • Handle 6pcs = Rp 30.000 • Tire 4 pcs = Rp 20.000 • Other = Rp 30.000 • TOTAL Rp 125.000

  13. Benefit after improvement toolbox • Increase process of productivity • Taking easy tools for work • Accelerate time find tools • Avoid missing key • Flexible toolbox for moving • Increase Provit • Save until 225 million ripiahs / month

  14. Conclussion • Of the order process GOH above shows that the lead time is very vital and critical point, that would have an impact on the increased unit sales as well. In the workshop there are several problems, in jakarta is lead time. There are several factors such as design of the toolbox is not flexible so that the necessary innovation to anticipate such problems. Expected after the innovation toolbox will accelerate the process of the GOH

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