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Design & Fabrication of Hydraulic Lift

Design & Fabrication of Hydraulic Lift. Guided By, Mr. A.P. Nagarajan M.E., Asst. Professor. Project By, Alex. P Govintharaj. R Leo. H Mano@Mariappan. N. Contents. Introduction Objective Methodology Component Drawing Bill of Materials Fabrication Working Principle.

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Design & Fabrication of Hydraulic Lift

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  1. Design & Fabrication of Hydraulic Lift Guided By, Mr. A.P. Nagarajan M.E., Asst. Professor Project By, Alex. P Govintharaj. R Leo. H Mano@Mariappan. N

  2. Contents • Introduction • Objective • Methodology • Component Drawing • Bill of Materials • Fabrication • Working Principle • Cost Estimation • Advantages • Applications • Future Scope • Conclusion • References • Photography

  3. Introduction Hydraulic lift is a type of machine that uses a hydraulic cylinder to lift and lower objects by applying relatively small force compared to the weight of the object to be lifted. It’s working is based on Pascal’s Law.

  4. Objective • To fabricate a hydraulic lift with the help of hydraulic jack at commercially low cost. • To raise or lower platforms to work on heavy components such as engines. • To place the work material on ergonomically comfortable access points.

  5. Methodology

  6. 3D Model

  7. Detailed 2D Drawing

  8. Bill of Materials

  9. Fabrication • Hollow metal rods of (1X1) inches cross-section is selected. • They are cut into required lengths and welded together by arc welding to form bottom and top metal frames and also the cross-links.

  10. Continued.. • Then the metal plates of required length are welded to the top and bottom metal frames. • The rolling wheels are welded at the end of the cross-links by some supports.

  11. Continued.. • The cross-links are then connected to the metal frames by means of Half Threaded Bolt and Nuts. • Then the hydraulic jack is placed at the bottom metal frame by connecting its stroke to the cross-link.

  12. Working of Hydraulic Lift • The hydraulic jack is manually pumped to raise the hydraulic lift. Ensure that the pressure relief valve is closed tightly. • The pressure relief valve at the bottom of the hydraulic jack is opened gradually to lower the lift.

  13. Cost Estimation

  14. Advantages • Hydraulic table lifts are so simple to operate and move and they eliminate repetitive strain injury (RSI) • When not in use and fully retracted hydraulic table lift take up little space in a warehouse or office.

  15. Applications • Heavy weights of 100 kg can be lifted easily to a height of 2 feet by this hydraulic lift. • In workshops heavy components such as engines can be lifted to required height so that we can work on it conveniently. • It can be used as bike lift by altering its size.

  16. Future Scope • The height of the lift can be increased by increasing the stroke length (or) by adding additional zig-zag links. • The hydraulic lift can be designed for high load by using a suitable high capacity hydraulic cylinder.

  17. Conclusion • Thus a Hydraulic lift to raise 100 kg of weight up to a height of 2 feet is designed and fabricated at a commercially low cost. • It is recommended for the engineering industry and for commercial production.

  18. References • Bansal, R. K., (1998), ‘Fluid mechanics’, 2nd Edition, John Wiley & Sons. • Gupta, R. K., (2006), ‘Machine Design’, 4th Edition, Eurasia Publishing House. • Working of a Hydraulic Lift, retrieved online at www.hydraulicmania.com

  19. Photography Metal Frame Hydraulic Bottle Jack

  20. Photography Hydraulic Lift Before Lifting Hydraulic Lift After Lifting

  21. Any Queries..??

  22. Thank You

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