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Air Conditioning. Relays and Contactors. Relays. The relay is an electrical device consisting of a coil and a set of contacts. The coil and the contacts are isolated (protected) from each other. It is designed to be useable where one circuit must control another. Schematic Symbols of a relay.
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Air Conditioning Relays and Contactors
Relays • The relay is an electrical device consisting of a coil and a set of contacts. • The coil and the contacts are isolated (protected) from each other. • It is designed to be useable where one circuit must control another.
Schematic Symbols of a relay Relay Coil Normally Open Contact Normally Closed Contact
The relay coil • Coil: spool of wire wrapped around an iron core. • Coil is energized- a magnetic field generated. • This field pulls in an armature that closes or opens a set of contacts. • When a relay is shown in a schematic it is always shown in the de-energized mode.
The relay coil • Every coil has a voltage rating. This rating is the voltage that you may apply to the coil. • These ratings are normally 24 volts, but can be 120 volts, 208/230 volts etc. • Coil will not work if wrong voltage is applied.
The relay coil • The coils rating is normally stamped on the side of the relay. • The coil is a load in a schematic circuit.
The contacts • Relay contacts are the switching device of the relay. • “Normally” refers to the position of the contacts when the coil is de-energized. • Relay contacts come in two varieties. • Normally Open • Normally Closed
Relay contacts • Relay contacts are attached to the armature that is moved by the magnetic force of the coil. • Relay contacts have metal points that come in contact with each other. These points complete the circuit.
Relay Contacts • Relay contacts will be labeled on a schematic to correspond to the coil that controls them. • Ex. Fan Relay • Coil labeled IFR • Contacts labeled IFR1, IFR2, IFR3 etc.
Normally open contacts • Normally open contacts are shown on a schematic diagram as an open set of contacts. • When the relay coil is energized, the contacts will close, allowing electricity to flow through them.
Normally closed contacts • Normally closed contacts are shown on a schematic diagram as a closed set of contacts. • When the relay coil is energized, the contacts will open, not allowing electricity to flow through them.
Contact ratings • The contacts are rated with the number of amps they can control. • The contacts are also rated with the type of load they can control. This would either be “inductive” like a motor, or “resistive” like a heater.
Contact ratings • With inductive loads, the amperage spikes when it is starting. • With resistive loads, the amperage remains constant. • Make sure the contact ratings exceed the maximum amperage that the load is rated for.
MOTOR AMPERAGE • Running load amperage (RLA) • Similar to full load amperage (FLA) • Amperage drawn by the motor while operating • Locked rotor amperage (LRA) • Amperage drawn by motor on startup • Five to seven times greater than RLA or FLA • Both LRA and RLA must be considered when choosing a control device
Relays • It is important to realize that the coil and contacts are completely isolated electrically. • A technician may de-energize and remove the wires from the relay contacts, for the purpose of ohmming them out, even if the coil is energized. • This is a good way to determine whether or not a relay is working properly.
Relays • Example: • A relay coil is energized with 24 volts. • The technician isolates the contacts and reads 0 ohms across the N.C. contacts, and infinite ohms across the N.O. contacts • He determines that the contacts are not switching positions. • It may be that the coil is broken or the contacts are stuck.
Relays - Example 1 120 V N L1 C1 C1 C1 SW1
Relays - Example 2 120 V N L1 C1 C1 C1 SW1
MARS Relay Consists of a coil and 2 sets of isolated contacts. Each set has a common, normally open and normally closed contact.
MARS Relay Normally Open Normally Closed Coil Common
Mars Relay - Schematic 4 1 3 2 6 5
Contactors Same as switching relays except: • Larger in size • Contacts can handle more amps • Contacts are visible • Larger ones can be re-built • Usually definite purpose- N.O. contacts used to energize a large motor
Contactors • Contactor coils are rated by voltage. • Contactor contacts are rated by amperage. • These ratings are normally written on the side of the contactor. • Do not install a contactor that goes over either of these ratings.
MOVABLE CONTACTS AND ARMATURE STATIONARY CONTACTS COIL CONNECTIONS STATIONARY CONTACTS HOLDING COIL
L1 L2 25A 3A