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Remaining Course Material. Overview of Process Safety Compliance with standards Process Hazard Analysis Standard Operating Procedures Safe work Procedures Mechanical Integrity Management of Change Auditing Process Safety systems Emergency response procedures.

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Remaining course material
Remaining Course Material

  • Overview of Process Safety

  • Compliance with standards

  • Process Hazard Analysis

  • Standard Operating Procedures

  • Safe work Procedures

  • Mechanical Integrity

  • Management of Change

  • Auditing Process Safety systems

  • Emergency response procedures


4 standard operating procedures

4. Standard Operating Procedures

29 CFR 1910.119 (f)

Process Safety Management for Biofuels

This material was produced under grant SH-19479-09-60-F-36 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.


Operating procedures
Operating Procedures

Written (or electronic) instructions

List the steps

Describe the order of the steps

Describe process, hazards, protective equipment, and controls


What are operating procedures
What are Operating Procedures?

Describe the tasks necessary to safely start up,

operate, and

shut down the process.

Include emergency shutdown and special situations.


Why operating procedures are important
Why Operating Procedures are Important

Assures that the intended procedures and methods are used by each operator,

Helps to insure that an individual operator will consistently execute a particular task in the intended manner.

Example operating procedure





Remaining course material

Ineffective

Start-up Procedures

BP Texas City Explosion;

Texas City, Texas;

March 23, 2005

CSB REPORT NO. 2005-04-I-TX

March, 2007

http://www.csb.gov/






Runaway reaction
Runaway Reaction

http://www.csb.gov/newsroom/detail.aspx?nid=268


Remaining course material

Developing Operating Procedures

A. Identify what operating procedures are needed.

B. Address all operating modes in your operating procedures.

C. Establish an operating procedure control system.


Remaining course material

Developing Operating Procedures

D. Validate your operating procedures and verify that actual practice conforms to intended practice.

E. Supplement your operating procedures with checklists.


Operating procedures1
Operating Procedures

A. Identify what operating procedures are needed.


Operating procedures2
Operating Procedures

B. Establish an operating procedure control system.


Operating procedures3
Operating Procedures

 C. Address safe operating limits and consequences of deviation from the safe operating limits.


Operating procedure practice practice operating procedure
Operating Procedure = PracticePractice = Operating Procedure

D. Validate your operating procedures and verify that actual practice conforms to intended practice.


Operating procedures4
Operating Procedures

E. Supplement your operating procedures with checklists.


Remaining course material1
Remaining Course Material

  • Overview of Process Safety

  • Compliance with standards

  • Process Hazard Analysis

  • Standard Operating Procedures

  • Safe work Procedures

  • Mechanical Integrity

  • Management of Change

  • Auditing Process Safety systems

  • Emergency response procedures