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Double Seam Measurement with auto S.E.A.M.scan PowerPoint Presentation
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Double Seam Measurement with auto S.E.A.M.scan

Double Seam Measurement with auto S.E.A.M.scan

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Double Seam Measurement with auto S.E.A.M.scan

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  1. Double Seam Measurementwithauto S.E.A.M.scan The Double Seam Inspection Process Alex Grossjohann Vice President, CMC

  2. auto S.E.A.M.scan SPC • This is a standard MANUAL system for Double Seam Inspection of Beverage Cans. • Fully AUTOMATIC systems are available.

  3. Manual Seam Thickness • Measure Seam Thickness • STG-3000MH Seam Thickness Gauge • More accurate than “on-screen” readings. • Readings sent automatically to the computer

  4. Manual Countersink Depth • External Gauge for better Accuracy • CDG-3010M Countersink Depth Gauge • Readings sent automatically to the computer

  5. Automatic Seam Saw • Cut cans for internal double seam inspection • HGS-3000A S.E.A.M. Saw with Autodrive • Safe to use and very accurate cut

  6. Video Seam Imager • Measure internal double seam components • Video SEAM Imager and SEAMview Software • Automatic Double Seam Measurement

  7. Automatic Seam Stripper • Remove Cover Hook for Tightness Inspection • STR-1000 S.E.A.M. Stripper • Safely remove Cover Hook • Manual data entry at the computer database

  8. Reports and SPC

  9. Network Access SPC Network Sentry

  10. Data Exchange • Integration with Other SPC Systems • Manual Data Export • D.A.T.A.bot: Automatic Data Exchange

  11. Semi-Automatic Gauges (optional) • Automatic Measurement • Countersink Depth • Seam Thickness • Optional: • Seam Height

  12. On-Line Seam Inspection (Optional) • Increased Inspection Frequency • Operator Independent Measurement • Enhanced Data Interpretation • Increased Productivity • Reduced Cost

  13. Basic Principles • Automatic Sampling • Automatic Measurement using Currently Available Technology • True Statistical Process Control • “Early Warning System”

  14. Automatic Sampling • Maximum Benefit • Cans Removed for Measurement • Cans Returned to Mass Conveyor • Cans May be Held for Further Study

  15. Automatic Measurement • New Application of Currently Available Technology : A progressive measurement solution using industry standard tools and methodology. • Fast Delivery Time • Reliable Operation • Maximum Results with Minimum Investment

  16. Triple S.E.A.M. Gaugewith Autofeed • Stage #1 • Continuous External Measurement • Seam Thickness • Countersink Depth • Seam Height • Can Height

  17. Triple S.E.A.M. Gaugewith Autofeed • 18 Heads Measured Every 10 Minutes • Data Automatically Sent to SPC Software • Monitor for Measurement Shifts • Continuous Statistical Process Analysis

  18. auto S.E.A.M.q.c. System • Stage #2 • Complete Seam Measurement • External Dimensions with Contact Gauges • Internal Dimensions with Video Imager after Automatic Sectioning

  19. auto S.E.A.M.q.c. System • Triple S.E.A.M. Gauge (with Autofeed) • Purge and Rinse System • S.E.A.M. Saw (with Autodrive) • Video S.E.A.M. Imager • auto S.E.A.M.view Software • auto S.E.A.M.scan SPC Software • SPC Network Sentry

  20. auto S.E.A.M.q.c. System • External Measurement with an Option to Cross-Section for Overlap Measurement • External Readings Every 10 Minutes • Scheduled Video Seam Inspection as Needed • “Emergency” Cross-Section as Needed

  21. More External Readings • 18 Heads Measured Every 10 Minutes • Cans Automatically Returned to the Line • Data Automatically Sent to SPC Software • Monitor for Measurement Shifts • Continuous Statistical Process Analysis

  22. Scheduled Seam Inspection • Complete Double Seam Inspection Scheduled to Occur as Needed • Every 2 Hours? • Every 4 Hours? • Once a Day? • Once a Week?

  23. “Emergency” Cross-Section • Completely Evaluate Any Head if a Possible Problem is Detected During Non-Invasive Seam Measurement • Out-of-Spec Condition • Measurement Shift • Statistical Anomaly

  24. auto S.E.A.M.q.c. System • Fully Automatic • Operator Independent • Reasonable Cost • Fast Delivery: 12 to 14 Weeks • Current Technology: Available Since 1996

  25. Statistical Process Control • High Volume of Measurement Data • Regular Sampling • Secure and Redundant Data Storage • “Good” Data without Operator Interference • No Data Entry Errors • No Measurement Procedure Variation • No Data Modification or “Correction”

  26. “Early Warning System” • Predict Production Issues and Make Corrections Before They Happen • Evaluate Production Data • Identify Process Anomalies • Notify Appropriate Personnel • Log Corrective Actions

  27. Contact in Mexico! Juan Zavaleta La Rondalla # 5 13020 México D.F Phone: [52] (5) 672-9925 Email: Juan.Zavaleta@seamscan.com

  28. Contact Us Directly! Container Machinery Corporation 250 Falls Road Hudson, NY 12534 Phone: 518-828-9345 Email: Info@seamscan.com