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Flint Hills Resources. A leading producer of fuels, base oils for lubricants, and other petrochemical productsHeadquarters are in Wichita, KS, and FHR is a wholly owned subsidiary of Koch IndustriesCompany has three refineries: Rosemount, MN (Pine Bend); Corpus Christi, TX; and North Pole, Alask
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1. Flint Hills Resources Pine Bend RefineryEmissions Reduction Initiative Deb McGovern
Regulatory Affairs Manager
November 18, 2004
2. Flint Hills Resources A leading producer of fuels, base oils for lubricants, and other petrochemical products
Headquarters are in Wichita, KS, and FHR is a wholly owned subsidiary of Koch Industries
Company has three refineries: Rosemount, MN (Pine Bend); Corpus Christi, TX; and North Pole, Alaska
The Pine Bend refinery has a processing capacity of 280,000 barrels per day (~12 million gallons) 1) FHR was formerly known as Koch Petroleum Group
2) The company takes its name from the Flint Hills region of eastern Kansas, a scenic part of the Great Plains that Koch Founder Fred Koch loved and had a ranch.
3) Pine Bend is the 12th largest refinery in the US, and among the largest processors heavy crude
4) Pine Bend products include: gasoline (Blue Planet), jet and diesel fules, propane and butane, as well as ashphalt
{mention BP is low S and cuts emissions}
5) Pine Bend is located about 17 miles SE of St Paul at the junctions of Hwys 52 & 55
6) Pine Bend has more than 700 employees and 200 independent contractors1) FHR was formerly known as Koch Petroleum Group
2) The company takes its name from the Flint Hills region of eastern Kansas, a scenic part of the Great Plains that Koch Founder Fred Koch loved and had a ranch.
3) Pine Bend is the 12th largest refinery in the US, and among the largest processors heavy crude
4) Pine Bend products include: gasoline (Blue Planet), jet and diesel fules, propane and butane, as well as ashphalt
{mention BP is low S and cuts emissions}
5) Pine Bend is located about 17 miles SE of St Paul at the junctions of Hwys 52 & 55
6) Pine Bend has more than 700 employees and 200 independent contractors
3. Emissions Reduction Initiative(ERI) In April 1999, Pine Bend refinery announced voluntary plan to reduce overall emissions by 50% in 5 years
$10-20 million committed to achieve such reductions
Pine Bend is striving to become one of the lowest emitting U.S. refineries
ERI is part of the companys philosophy to be a responsible environmental citizen (i.e., full compliance, clean facility, clean products, and open and direct communications) 1) Who is FHR??? A major transportation envery and fuel product provider in MN and the Upper Midwest. We are the 12th largest refinery in the US
2) Kochs Pine Bend refinery in 1999 was in the upper quartile of refineries as far as emission on a per barrel basis.
3) In the past decade, Koch has reduced its emissions 55% overall1) Who is FHR??? A major transportation envery and fuel product provider in MN and the Upper Midwest. We are the 12th largest refinery in the US
2) Kochs Pine Bend refinery in 1999 was in the upper quartile of refineries as far as emission on a per barrel basis.
3) In the past decade, Koch has reduced its emissions 55% overall
4. Air Emissions Data for US Refineries(Sources: USEPA website and Oil & Gas Journal)
5. FHR Partnership with the MN Center for Environmental Advocacy In April 1999, FHR also announced a unique partnership with MCEA to monitor the refinerys environmental performance
This partnership produced a website designed to make environmental data accessible, understandable and verifiable to the public
Website was the first comprehensive emissions reporting site developed collaboratively between an environmental group and industry
6. FHR/MCEA Website Launched in April 2002 (www.fhrpinebend.com)
Designed to create a transparent view of the environmental performance of the Pine Bend refinery
Tracks FHRs progress on meeting its Emissions Reduction Initiative commitment
Includes a description of the refinery processes, emission data, ambient monitoring data, and pollution prevention projects
7. Independent Review & Data Verification One key to the success of the FHR/MCEA collaboration was the formation of an Independent Review Panel chosen jointly by MCEA and FHR
Panels role is to verify environmental data and performance, and provide advice on website content
University of Minnesota was retained to audit FHRs calculation methodologies and emissions data
Air, water and waste data reviewed
QA/QC sampling and analytical protocols reviewed
1) Mention Dan Reinkes role as technical consultant to MCEA
2) They looked at air, water and waste data & reviewed TRI reports
3) They reviewed the refinerys QA/QC protocols for sampling and analytical methods
1) Mention Dan Reinkes role as technical consultant to MCEA
2) They looked at air, water and waste data & reviewed TRI reports
3) They reviewed the refinerys QA/QC protocols for sampling and analytical methods
8. ERI Specifics FHR pledged to reduce its air, water and waste emissions from 18,000 tons to 9,000 tons by the end of 2004
1997 is the baseline year (represented a typical year)
FHR committed to reduce a variety of pollutants
Formalized baseline assumptions with MCEA
air: PM-10 subset of PM emissions
water: BOD subset of COD
waste: exclude equipment from demolition projects
9. ERI Progress Baseline year emissions----18,000 tons
Actual emissions in 2002----13,500 tons
Actual emissions in 2003----14,600 tons
For 2004, on target to be below the 9,000-ton goal
Anticipate overall reductions to be:
63% reduction in air emissions
25% reduction in water emissions
60% reduction in waste
10. FHR Flaring Reductions Flaring at refineries is necessary to avoid over-pressuring of equipment
Company set a goal to reduce flaring to improve operational and environmental performance
FHR reduced flare time by 95% in the past six years
We achieved this by implementing operational performance and improving existing technology
12. Lessons Learned & ERI Benefits Key Lessons Learned
Knowledge of emissions is an evolving process
Need to avoid double counting of emissions
Dont create disincentives for doing the right thing
Benefits
Community and regulator support
Employees pride of ownership and involvement in reaching ERI goal
Good business sense
13. Whats Next for Pine Bend? Look for ERI announcement with more detail in Spring 2005
FHR is currently working in conjunction with USEPA to develop policies to reduce emissions during times of start-up, shutdown and malfunction