FDT Technology - IEC 62453 / ISA SP103 Standardized Communication Interface Between Field Devices and Systems

1. FDT Technology-IEC 62453 / ISA SP103 Standardized Communication Interface Between Field Devices and Systems Stefan Lugert Endress+Hauser Process Solutions on behalf of Klaus-Peter Lindner: Vice President Associations & Standardization FDT Group Brussels, Belgium www.fdtgroup.org

2. Welcome Stefan Lugert stefan.lugert@solutions.endress.com • Endress+Hauser Process Solutions AG, Reinach, Switzerland • Manager Marketing & Sales • 10 years at Endress+Hauser Process Solutions • Responsible for Sales of PC PS Solutions Products and Services to Endress+Hauser Sales Organisations • . Copyright FDT Group

3. PC Process Solutions Endress+Hauser Process Solutions AG was founded to create added value to Endress+Hauser core business by providing products, systems, services and process automation solutions based on open standards. • Founded December 1999, start-up January 2000 • Located in Reinach, Switzerland • Currently employs more than 110 people • Joint ventures of Endress+Hauser: • CodeWrights, Karlsruhe, Germany (67%) • Metso Endress+Hauser Technology AG, Reinach, Switzerland (50%) • Open Field Communications, Morisset, Australia (70%) Copyright FDT Group

4. Solutions from Endress+Hauser Process Management Supply Chain Management Products Systems Competencies Process Control Plant Asset Mgmt. Inventory Control Integration Technologies Instruments E+H Solutions Applications/Solutions Customer Process Plant Production Process Asset Management Process Logistic Process Copyright FDT Group

5. Agenda • User requirements overview • Technical concept • Nested communication • Application examples • Standardization of FDT • The FDT Group Copyright FDT Group

6. General user Requirements Copyright FDT Group

7. Device Integration Requirements 07 • Control/Operation • Communication • Control application • Alarms/events • Process graphics Operations Optimization Engineering Configuration Parameterization Commissioning Operation Display Alarm signals Diagnosis Maintenance Calibration Controller • Advanced applications • Diagnosis • Calibration • Maintenance Process variables Time synchronization Status Field Devices Copyright FDT Group

8. FDT Technology • Windows® Interface • The printer driver is used in different programs in the same way • The printer driver contains the configuration, diagnostics and other functionalities • The printer driver is developed and delivered from the printer manufacturer Copyright FDT Group

9. FDT Technology • FDT/DTM Interface • The DTM is used in different programs in the same way • The DTM contains the configuration, diagnostics and other functionalities • The DTM is developed and delivered by the device manufacturer Copyright FDT Group

10. General Architecture • DTM • Device Type Manager • Represents the device • Supplied by device vendor • Frame Application • Launches the DTM • Supplied as part of host system • Manages the device instances Copyright FDT Group

11. Nested Communication with FDT • Routing through system topology • A DTM does not have any knowledge about the network topology • A DTM must only support its own communication protocol • Communication / routing through ANY network topology, no limitations • Communication / routing is possible even if the underlying protocol is unknown by the engineering or standalone tool Copyright FDT Group

12. Plant wide data access with FDT • Over the complete network • Communication driver for each protocol: • AS-Interface • DeviceNet • FOUNDATION fieldbus • HART • INTERBUS • IO-Link • MODBUS SL/TCP • PROFIBUS • PROFINET I/O • … Copyright FDT Group

13. DTM and Frame Application Frame Application DTM Copyright FDT Group

14. Example 1: Radar Level Transmitter • DTM used for device calibration • DTM used for configuration of linearization Copyright FDT Group

15. Example 2: Valve Positioner • DTM enables advanced valve diagnostics • Control valve diagnostics enables better decisions for shut down planning Copyright FDT Group

16. Example 3: Multivariable Transmitter • DTM used to calculate coefficients for dp flow transmitter • Switch Flow Measurement “On” • The calculation values of the Primary Device entered here are the basis for the flow calculation • Calculate and you get special parameters as result. • Download parameters in device. Copyright FDT Group

17. Example 4: Segment Coupler Copyright FDT Group

18. Example 5: Universal Motor Controller • DTM used to configure motor controller an display diagnostic information Copyright FDT Group

19. Example 6: H1usb DTM • Functionality • Enables any FDT Frames to access FF/H1 field devices via H1usb interface • Plug&Play parameterization, diagnostics and maintenance • CommDTM acc. to FDT 1.2 • Acts as H1 Client • Live list • Set/change device address Copyright FDT Group

20. Basic Structure of IEC 62453 Part 2 Concepts and detailed description Part 3xy Communication Profile Integration Part 4z Object Model Integration Profile Part 5xy Communication Profile Implementation Part 61 DTM Style Guide Copyright FDT Group

21. IEC 62453 Structure • Part 1 (TR): Overview and guidance • Part 2 (IS): Concepts and detailed description • Part 301 (IS): Communication profile integration - IEC 61784 CPF 1 • Part 302 (IS): Communication profile integration - IEC 61784 CPF 2 • Part 303-1 (IS): Communication profile integration - IEC 61784 CP 3/1 and CP 3/2 • Part 303-2 (IS): Communication profile integration - IEC 61784 CP 3/3, CP 3/4 and CP 3/5 • Part 306 (IS): Communication profile integration - IEC 61784 CPF 6 • Part 309 (IS): Communication profile integration - IEC 61784 CPF 9 • Part 315 (IS): Communication profile integration - IEC 61784 CPF 15 • Part 41 (TR): Object model integration profile – Common object model • Part 501 (TR): Communication profile implementation - IEC 61784 CPF 1 • Part 502 (TR): Communication profile implementation- IEC 61784 CPF 2 • Part 503-1 (TR): Communication profile implementation- IEC 61784 3/1 and CP 3/2 • Part 503-2 (TR): Communication profile implementation- IEC 61784 CP 3/3, CP 3/4 and CP 3/5 • Part 506 (TR): Communication profile implementation- IEC 61784 CPF 6 • Part 509 (TR): Communication profile implementation- IEC 61784 CPF 9 • Part 515 (TR): Communication profile implementation- IEC 61784 CPF 15 • Part 61 (TR): DTM Style Guide Copyright FDT Group

22. IEC 62453 History IEC 62453 / SC65E WG4: Field Device Tools Interface • IEC 62453 PAS FDT Specification was positive voted in October 2005. • Establishment of IEC SC65C WG 14 • Members (DE, FR, FI, Swiss, UK) • Chairman: Prof. Dr. Christian Diedrich, ifak • Kick Off – 31th January to 1st February 2006 • Reorganization to IEC SC65E WG4 beginning of 2007 • Same members and chairman • Additional 3 Chinese members • IEC 62453 CDV FDT Specification was positive voted in August 2008. Copyright FDT Group

23. IEC 62453 Schedule International Standard (IS) IEC 62453 Milestones: • CD 1 29 August 2006 • CD 2 June 2007 • CD 2 Closing date for comments 2007-09-07 • CDV February 2008 • FDIS December 2008 • IS May 2009 Publicly Available Standard (PAS) 62453 Final Draft International Standard (FDIS) Committee Draft (CD) 2 Oct Apr Aug Feb Dec May Committee Draft for Vote (CDV) Committee Draft (CD) 1 2006 2007 2008 2009 Copyright FDT Group

24. ISA SP 103 Scope 1) To form the core of the U.S. TAG to IEC SC65E WG4 and to assist TAG to select experts from the U.S. 2) To define the interfaces for both the vertical and the horizontal data flow, called Function Control and Data Access, in the framework of a Client-Server architecture. It shall allow application software and configuration tools to interact with field devices in a unified way, while hiding the manufacturer-specific interaction with devices or sub-systems in a software module. 3) This standard shall allow any field bus, device or sub-system specific software tool to be integrated as part of a universal life-cycle management tool of a plant automation system. Copyright FDT Group

25. ISA SP 103 Purpose 1) To ensure the consistent management of a plant-wide control and automation technology, it is necessary to fully integrate fieldbuses, devices and sub-systems as seamless part of a wide range of automation tasks covering the whole automation life-cycle. The main aims are: • Universal and central plant-wide tooling for the life-cycle management of heterogeneous fieldbus environments, multi-vendor devices and sub-systems independently of the automation domain (e.g. process, manufacturing) • Integrated and consistent life-cycle data of the control system including the fieldbuses, devices and sub-systems • Simple but still powerful vendor-independent integration of different automation devices and sub-systems into the life-cycle management tools of a control system. 2) The main application domains are industrial process control and manufacturing execution systems. 3) The benefits are savings in operation, engineering and maintenance of the control systems. Copyright FDT Group

26. Members of ISA SP 103 , ABB , Rockwell , Rockwell , Endress+Hauser , Yokogawa , Saudi Aramco , Schneider , IX , Flowserve , ISA , Zhejiang University , Flowserve Copyright FDT Group

27. The FDT Group • The FDT Group is an • open • independent • non-profit association of currently 61 international companies • Owner of the FDT Technology • Responsible for maintenance, further development, and promotion of FDT Technology • Responsible for certification and compliance testing of FDT products • Dedicated to establishing and maintaining FDT Technology as aninternational standard with broad acceptance within the automation industry • Open to all companies that wish to participate Copyright FDT Group

28. 62 Members (Status March 2008) Copyright FDT Group

29. Certification Process Manufacturer Test site FDT-Conformance test based on test tool Product successfully pre-tested Contract Test report Test report Check Report, issue certificate FDT Group Certification Office Product certificate Listing atFDT Group homepage On request of Manufacturer Copyright FDT Group

30. FDT Specification – The Key Points • FDT is an interface specification for integrating device specific software components • FDT specification defines mechanisms to satisfy standalone tool‘s and control system‘s requirements • FDT-Specification covers use cases: • Configuration • Parameterization • Commissioning • Diagnosis • Audit Trail • Product documentation, application documentation Copyright FDT Group

31. WIB Test Results • Commissioned by WIB • Performed by SHELL Global Solutions lab during Q2 and Q3 07 • Compares performance of DTM and eEDDL technologies in commissioning, operation and maintenance for FF based devices • Systems: • Frames: Emerson, Invensys, Yokogawa • Stand alone tools: PACTware, Field Mate, Field Care • Devices: • Positioners: Metso, • Invensys, Emerson • Multivariable: Yokogawa • Conclusion • eEDDL offers required data accessibility and functionality as used in commissioning of FF smart devices • FDT/DTM offers required data accessibility and extended functionality as used in commissioning and maintenance of FF smart devices in a very effective manner. • More FF devices are needed in eEDDL and in FDT/DTM • The two technologies are complementary • FDT is the right platform for HMI and Applications Copyright FDT Group

32. FDT Group Co-Operations via ECT via ECT via ECT Copyright FDT Group

33. Future Work Outlook • FDT Group joined EDDL Cooperation Team (ECT) in 2007 • Working Group for Field Device Integration (FDI) established • Scope: Next generation of integration technology • Target: One single solution for device integration satisfying process and factory automation by using the benefits both technologies: EDDL and FDT • Goal: First draft specification mid 2009 Copyright FDT Group

34. EDD Integration using iDTM™ • iDTM™ interprets EDDs and enables integration of 3rd party devices without dedicated device DTMs using a FDT Frame Application (e.g. FieldCare) • iDTM™ HART available in March 2008 • iDTM™ for FOUNDATION Fieldbus and PROFIBUS to follow Copyright FDT Group

35. Thank you for your attention! Open access to device intelligence Copyright FDT Group www.fdtgroup.org info@fdtgroup.org