Group E1: Helena Chia, Pey-Hua Hwang, Gregory Padilla, Cameron Wheeler
Choosing the Design & Making the Molds Things we had to consider: Consensus Performance Aesthetics Time constraints Difficulties we encountered: Tool Limitations Draft Angles
Red Base UCL=2.000” LCL=1.997” Cp=4.767 Range=0.04”
Black Cover UCL=2.004” LCL=1.99” Cp=1.303 Range=0.04”
UCL=1.324” LCL=1.302” Cp=1.02 Thermoform Insert
What would we have done differently? • Alternative method/design of creating thermoform windows • Additional complexity of designs (ie injector pins) What if there were no rules? • Different design without thermoform part • Tried to break machines, play with pressure profiles, incorporate “mistakes” into design
Dave and Patrick, THANK YOU!