1 / 23

Current Activity on End of Life Vehicle Recycling

Current Activity on End of Life Vehicle Recycling. ■ Environmental Regulation on Vehicle.  Hazardous Material Ban ► Heavy Metals (Lead, Cadmium, Chromium(6+), Mercury) ► Fire Retardant ► Ozone Deployment Materials ► Toxic Materials  Recycling on End of Life Vehicle

smcknight
Download Presentation

Current Activity on End of Life Vehicle Recycling

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Current Activity on End of Life Vehicle Recycling

  2. ■ Environmental Regulation on Vehicle  Hazardous Material Ban ► Heavy Metals (Lead, Cadmium, Chromium(6+), Mercury) ► Fire Retardant ► Ozone Deployment Materials ► Toxic Materials  Recycling on End of Life Vehicle ► 85% recycling ► 95% including Heat Recovery - 1 -

  3. ■ Cleaner Production “Cleaner Production” ■Minimize Environmental Impact ■Minimize of CO2 Emission ■Recycling of Waste CO2 Matter : CO2 absorption/fixing/converting Carbon Capture and Reuse Pilot Plant Casting Sand Recycling Recycling of Waste : Recycling/Energy Recovery Heat Recovery form Production Waste Environment-Friendly : Less pollutants Recycling of Painting VOCs - 2 -

  4. ■ Cleaner production Air Pollutants - Implementing strict internal pollution standard at 10~30% levels above domestic regulations - 24 hours air pollutants surveillance system Energy Water Raw Materials Vehicle Engine Power-train Press Painting Body Assembly Casting Engine/Power-train Waste - Enhancing the efficiency of reusable waste separation - Increasing the recycling rate - Reducing the total amount of waste disposed Water Pollutants - Zero discharging wastewater system - 24 hours water pollutants surveillance system - 3 -

  5. ■ ELV Regulation: Product Matter 1) HMB : Heavy Metal Ban 2) ISIR : Initial Sample Inspection Report 3) RAIS-H : Recyclability Assessment Information System for Homologation - 4 -

  6. ■ IMDS (International Material Data System) Ask modifying and resending MDS Domestic/Overseas Suppliers HMC / KMC * MDS Accept/Reject (ETRT) Input MDS IMDS Data Quality O.K ? BOM Ask modifying and resending MDS * * • Confirmation of MDS • acceptance • - Submit screen shot • of accepted MDS NO YES Heavy metal Check O.K ? Purchase team NO YES New Car Team, Quality Control Team Accept *ETRT : Eco-Technology Research Team * * BOM : Bill Of Material - 5 -

  7. ■ ELV Recycling Network Government Design for Disassembly Dismantling Company <Environment Friendly Vehicle> Technology Information Communication Shredding Company HMC/KMC ELV Dismantling Technology <High Efficiency Dismantling System> ASR Treatment Company Recycling Technology] Material Recycling Company <85%/95% Target> • Implementing Regulation • Cost Down • Environment Friendly • Resource Saving - 6 -

  8. New Band Cable Band Cable ■ What is DfD? Design for Disassembly Raw material Distribution Usage Design Production Redistribution Disposal DfD Reuse / Remanufacturing) / Repair Reassembly Cleaning, Inspection Disassembly Recycling - 7 -

  9. ■ Design for Disassembly Virtual Disassembility Inspection ■ Checking up 3D drawings for dismantling and recycling ability : working space & posture for dismantling, dismantling order → Recommendation for drawing change if possible ■ DOROSY (Design fOr Recycling Optimization SYstem) : CATIA based Eco design system  Assessment of drawings/Improvement or Re-drawing <DOROSY> <Checking up dismantling ability> - 8 -

  10. Ground terminal New Ground terminal Fastener New Fastener Band Cable New Band Cable ■ Design for Disassembly Developing Environment Friendly Product ■ Easily disassembled Connecting Tools - One Touch Type 2 piece Fastener - Easily disassembled wire harness band cable - Easily disassembled wire harness ground terminal - 9 -

  11. ■ Design for Disassembly Disassembly Experiment on Testing Car ■ Actual experiment on new developed model(all models) for feedback to designeres ㆍGood point: Apply to other models, ㆍBad point: Making up improvements for next model <Disassembly> <Analysis on Disassembility> <Making up Improvement> - 10 -

  12. ■ Dismantling Information Full Tear Down - 11 -

  13. ■ Dismantling Information International Dismantling Information System ■ Provide to dismantlers all around the world www.idis2.com <Members> <Detailed Information> - 12 -

  14. 2.Air Bag 3.Preparation 5. Exterior 4. Liquid 6.Interior 7. Powertrain 8.Pressing 1.Registration ■ ELV Dismantling Technology Automobile Resource and Regeneration Center ■ Environment Friendly Dismantling System - Set up in R&D center with continuous rail way system (4,000 ELVs/yr]) [Registration] [Airbag Deployment] [Liquids Removal] [PT dismantling] - 13 -

  15. ■ Material Recycling Bumper Fascia & Back Beam ■ Develop New parts from end of life parts ■ Bumper Fascia ■ Bumper Back Beam End of Life Bumper Fascia End of Life Back Beam Wheel Guard Under Cover Battery Tray - 14 -

  16. ■ Material Recycling Air Bag / Radiator module ■ Develop New parts from end of life parts ■ Airbag ■ Radiator module Airbag End of Life Radiator module Canister Fan & Shroud - 15 -

  17. ■ Material Recycling Seat Foam and Glass ■ Develop New parts from end of life parts ■ Seat Foam ■ Glass Seat Foam Glass from ELV Glass Foam Dash Isolation Pad - 16 -

  18. Dismantler 1 Dismantler 2 <20kg> ■ Material Recycling Refrigerant ■ Treating Refrigerant for recycling and incineration ■ Refrigerant Recycling ■ Refrigerant Incineration Collection Concentration Analysis Filtering/Membrane Exhaust Gas Treatment Incineration Recycled Refrigerant - 17 -

  19. ■ ELV Recycling Energy Recovery from ASR Recycling <Metals> <Shredding and Separation > <Compressed Body> <ASR> Energy Recovery * ASR : Automobile Shredder Residue - 18 -

  20. ■ ELV Recycling Recycling Tech. for Next Generation Vehicle <Electricity> <Fuel Cell> <Hybrid> <Lithium-Ion Battery> <Controller> <Hydrogen Tank> <Hi-pressure Motor> Dismantling/ Recycling Technology Built up Network Commercialization - 19 -

  21. ■ Environmental Communication • Total amount of greenhouse gas during whole life cycle • : manufacturing, transportation, use, maintenance, ELV • ⇒ convert it into CO2 emission ⇒ labeling to the product [YF Sonata] Energy Materials Resources Drive Vehicle Manufacturing End of life vehicle Material Manufacturing CO2 CH4 N2O HFCs PFCs SF6 CO2 ※ HFC : Hydrofluorocarbon, PFC : Perfluorocarbon - 20-

  22. ■ Environmental Communication ㆍEnvironmental Certification ㆍCritical review from experts [Certification Authority : TÜVNORD(German)] ㆍCertification contents: 1) DFE : Design For Environment (ISO 14062) 2) LCA : Life Cycle Assessment (ISO 14040) ㆍ Communicate on Environment with Internal and External Stakeholders -21-

  23. Thank you !

More Related