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NPD – Project Timing. 14 June 2011. 1. Accumax500 #1265 – Current Timing 5/24/2011 Quantity per year – 10 Units Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat) 3/8 Frame / Hopper Prints released 3/31 Shaft Feed Screw Print Released

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NPD – Project Timing

14 June 2011

1


Accumax500 #1265 – Current Timing 5/24/2011

Quantity per year – 10 Units

Prototype Timing (Units #1 & #2 / one Poultry & one Red Meat)

3/8 Frame / Hopper Prints released

3/31 Shaft Feed Screw Print Released

4/17 Pump Box Print Release & 8 Misc. Parts

4/27 Top Plate Print Complete

5/12 End Conveyor Prints Complete

6/1 Pump Box Mounting Prints Complete

5/24 Unit #1 Parts Receipt – Frame Etc. (Frame Rework Complete)

6/6 Unit #1 Pump Box Receipt (and Unit #2)

6/14 Unit #1 Hopper Rework Complete

5/31 - TBD Top Plate / End Conveyor Parts Receipt

6/15 - TBD Conveyor Parts / Drive Roller

6/1- 6/30 Unit #1 Mokena Machine Build and Test (4 weeks)

6/30 Milestone – Unit #1 Prototype Machine Build Complete - Poultry

6/22 Unit #2 Parts Received – Frame Etc.

6/20 Unit #2 Hopper Received

7/1-8/15 Unit #2 Mokena Machine Build and Test (6 weeks)

8/15 Milestone – Unit #2 Prototype Machine Build Complete – Red Meat

7/15 – 10/15 Customer trials (12 weeks)

10/15 Milestone – Machine Certified as Production Released

Note – total of 4 units expected to be sold in 2011



Accumax500 1265 parts timing1

Frame Timing (2 Units)

Machine Mounting Fixtures at Walco 3/15-4/7

Ship machine parts to Ace 4/8

Form / weld Frames at Ace 4/8 – 4/27

Send Frame #1 to Walco 5/3

Machine Frame #1 at Walco 5/3 - 5/12

Send Frame #1 to Ace 5/12 – 5/13

Final Frame work / Sand blast 5/13

Receive Frame #1 at Provisur 5/17 / Rework 5/24

Receive Frame #2 at Provisur 6/22

Hopper Timing (3 Units / one for Rotary)

Pre-Machine Parts from Walco 4/19

Assemble Hoppers at Ace 4/20–5/3

Ship Hoppers back to Walco 5/3

Machine Hoppers at Walco 5/3-5/20

Ship Hoppers back to Ace 5/20

Final shot blasting at Ace 5/20-5/23

Hopper #1 / Feed Screws to Provisur (Accumax) 5/25

Hopper #2 / Feed Screws to Provisur (Rotary) 6/20

Hopper #3 / Feed Screws to Provisur (Accumax) 6/20

Accumax500 #1265 - Parts Timing


Accumax500 1265 parts timing2

Pump Box

Rotary Grind Rough top and bottom 4/28

Nomura Edge one side 4/29

6va-Vertical CNC Rough top side 5/3

6va-Vertical CNC Rough bottom side 5/5

Surface grind True up 5/6

Niigata-Horizontal CNC Front finish (Had to do 3 steps Vert.) 5/20

Niigata-Horizontal CNC Back finish 5/23

6va-Vertical CNC Finish Top Service/True Pocket 5/25

Saw/Lathe Plug Plug – Cut and Turned 5/25

Weld Weld Plug onto Pump Box 5/26

Polish Polish Plug Weld on Box 5/27

Surface Grind Finish Grind to 0.002” 5/31

6va-Vertical CNC Finish Bore top side 6/1

6va-Vertical CNC Finish Bore bottom side 6/2

Polish All Exterior to 32mF 6/3

Deburr All internal passages 6/4

Plating Electroplating-3 Day 6/7

Ship to Provisur At Provisur 6/8

Accumax500 #1265 - Parts Timing


1000mm Rotary Former #1305 – Current Timing

Quantity per year – 5 Units

Prototype Timing (Unit #1)

11/1/2010 Long Lead time items kicked off (mandrel, enclosure, pump box, drum raw material)

2/28 Milestone - Prints Complete

2/28-3/8 BOM review, MFG strategy Review, Packages assigned (1 week)

3/8-3/15 Quotes Complete – Part Kickoff (1 week)

3/15-6/30 Parts Received (10 weeks)

6/21-8/1 Machine Build (6 weeks)

Hopper/Frame expected 6/21

Mandrel 6/30

Knockout assembly TBD

8/1-9/1 System Electrical Configuration (4 weeks)

9/1 Milestone – Prototype Machine Build complete

9/1-10/1 Internal Mokena Trials (4 weeks)

10/1-12/1 Customer Trials (8 weeks)

12/1 - 12/31 Machine revisions / updates as needed (4 weeks)

1/1/2012 Milestone - Machine Certified as Production Release

Production Timing (Unit #2 / #3)

6/1 Mandrel Material (26 week lead time)

Current plan – use Carbon Steel Mandrel Material (At Walco) for Unit #2

Unit #3 Mandrel Material TBD & to be ordered

8/15/2011 Estimated balance of part to be kicked off for Unit #2

1/1/2012 Unit #2 – Parts to Mokena

2/15/2012 Unit #2 Shipment



1000 mm Rotary Former Unit #1 #1305 - Parts StatusParts Delivery All Parts planned for 5/15 delivery w/ noted exceptions:Mandrel Due 6/30 (Walco) Enclosure & Frame Due 6/21 (Note: pitting – what allowable?) (Ace)Pump Box Due 6/17 – Send to Empire 6/14 for Chrome (Walco)Pump Pump Received (Waukesha) Note Unit #2 – Waukesha may make assembly Pump Gear Casing Mfg not as easy as thought – not a stock tube – Ace formed tube (Walco/Ace) Due 6/24 Stainless part done – ready It is at Tin Plate / Assembly & finish bore remains to be finishedHopper Assembly Due 6/20 (Walco/Ace) Knockout Assembly Kicked of 4/7 – Due 7/5 (HM)SERVO MOTOR (WITTENSTEIN) TIMING TBD


1000 mm rotary former mandrel timing 1305

The following lists the steps and estimated completion dates

1. Purchase material

2. Programming

3. Tooling

4. Nomura boring mill:                                3/3 Center Bore

5. Leblond Lathe                                           3/5          Rough OD

6. Niigata                                                   3/9         Rough Facing / Boring Bore Steps inside

7. 6va MCVA Gantry                                    3/23       Rough outside mill work

8. Niigata                                                   4/18       Finish inside boring

9. Nomura                                                  6/13       Center Bore–inside boring & CN added holes

10 .Leblond Lathe                                              6/14          True up OD

11. 6va  MCVA Gantry                                     6/17       Finish outside milling - ECN

12. OD Grinding                                             6/24        Outside Shop - Grinding

13. 6va   MCVA Gantry                               6/27      Final vacuum pocket manufacture

14. Plating                                                  6/27       Send to Chrome Plating

15. Plating                                                  6/30      Review at Walco

16. Ship to Provisur Technologies                 6/30

1000 mm Rotary Former Mandrel Timing - #1305


250 mm 3 sets now identified for Keystone field test:#1293 1 – 10 wt. Hamburger – Done 1 – Nugget knockout drum released – is already started (low carbon steel) NOW HOT.. CR to Change ID - Re-Honing caused inconsistent ID Reboring the ID 6/13 Platen being machined Fill Slot received – out of Royalloy TARGET COMPLETION 6/20 RISK – May have to re-manufacture 1 – “Value Chicken” to be made out of PerformAlloy – Due 7/201000 mm TBD – based on where it is going#1305 3 Parts Drum Est. 12 wk lead time (1st part) Knockouts & Inner Platen Plan 6/1 kickoff for 9/1 delivery

Rotary Former Tooling - Timing


Kraft 72” CF 3K – “Continuous Feed 3K” - #1309 / #1337

Quantity per year – 2/3 Units

Key Milestone Dates Prints Complete 5/24/2011 Stage Gate Review June 6th

Parts Received 7/15/2011 Loaf Loader system customer for Kraft

#1337 in design

Unit Ship 10/18/2011


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