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HOW TO SECURE LONG LIFE OF STEEL PLANT WITH INCREASE IN PRODUCTIVITY

SIXD DC Services is aimed to provide dimensional support for modifying an existing Plant, improving product features, increase overall Plant capacity, usually by replacing any equipment that limits the flow rates (debottlenecking).<br>

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HOW TO SECURE LONG LIFE OF STEEL PLANT WITH INCREASE IN PRODUCTIVITY

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  1. HOW TO SECURE LONG LIFE OF STEEL PLANT WITH INCREASE IN PRODUCTIVITY

  2. UTILIZE INTERNATIONALLY ACCLAIMED 3D ENGINEERING PROCESS

  3. 3d ENGINEERING process PROVIDES 4 major benefits

  4. 3d ENGINEERING process PROVIDES 1st benefits QUALITY 100% Inspection eliminates NO CHANCE OF ERROR

  5. 3d ENGINEERING process PROVIDES 2nd benefits precision Helps in SMOOTH OPERATIONS

  6. 3d ENGINEERING process PROVIDES 3rd benefits accuracy High Accuracy Alignments leads to LOW MAINTENANCE

  7. 3d ENGINEERING process PROVIDES 4th benefits time saving Avoids GENERATION LOSS & INCREASE REVENUE

  8. 3d ENGINEERING process PROVIDES 4 major benefits time saving Avoids GENERATION LOSS & INCREASE REVENUE accuracy High Accuracy Alignments leads to LOW MAINTENANCE precision Helps in SMOOTH OPERATIONS QUALITY 100% Inspection eliminates NO CHANCE OF ERROR

  9. DIMENSION ENGINEERING SERVICES ACCURATE ALIGNMENTS & INSTALLATIONS FOR OLD & NEW MACHINERIES & RELATED STRUCTURES KEYS TO FLY NEW HEIGHTS OFPERFORMANCE

  10. DESIGN ENGINEERNG SERVICES BLUEPRINT DESIGNS OF YOUR ALL-IMPORTANT PARTS & MACHINERIES KEYS TO FLY NEW HEIGHTS OFPERFORMANCE

  11. AS-BUILT ENGINEERING SERVICES PLANT’S LAYOUTS BLUEPRINT DETAILS KEYS TO FLY NEW HEIGHTS OFPERFORMANCE

  12. TECHNICAL ENGINEEERING SERVICES FESIBILITY REPORTS, DESIGN BASE REPORT, BID MANAGEMENT, REVIEW OF DRAWINGS & DOCUMENTS, DEPUTATION OF EXPERTS AT SITE, THIRD-PARTY INSPECTION & TECHNICAL DUE DELIGENCY KEYS TO FLY NEW HEIGHTS OFPERFORMANCE

  13. DIMENSION ENGINEERING SERVICES ACCURATE ALIGNMENTS & INSTALLATIONS FOR OLD & NEW MACHINERIES & RELATED STRUCTURES DESIGN ENGINEERNG SERVICES BLUEPRINT DESIGNS OF YOUR ALL-IMPORTANT PARTS & MACHINERIES AS-BUILT ENGINEERING SERVICES PLANT’S LAYOUTS BLUEPRINT DETAILS TECHNICAL ENGINEEERING SERVICES FESIBILITY REPORTS, DESIGN BASE REPORT, BID MANAGEMENT, REVIEW OF DRAWINGS & DOCUMENTS, DEPUTATION OF EXPERTS AT SITE, THIRD-PARTY INSPECTION & TECHNICAL DUE DELIGENCY KEYS TO FLY NEW HEIGHTS OFPERFORMANCE

  14. INTRODUCED 3D PROCESS IN STEEL 2011

  15. PROMOTED TECHNONOLY AT VARIOUS INDUSTRIAL FORMS IN INDIA & ABROAD

  16. SixD ENGINEERING SOLUTIONS PVT LTD

  17. SIXD OFFICES 01 SIXD ENGINEERING SOLUTIONS PVT. LTD. 02 SIXD ENGINEERING SOLUTIONS LTD. 03 SIXD LLC.

  18. We are in16th successful year Developed DIMENSION ENGINEERING SERVICE STEEL PROJECTS Developed Special Services for POWER PROJECTS Steady Progress with 1000 + HAPPY CUSTOMERS 2006 2011 2015 2016 2020 2022 Developed AS-BUILT ENGINEERING SERVICES OIL & GAS PROJECTS SixD started With IDEA To enrich Indian Engineering Industries by 3D ENGINEERING PROCESS BUSINESS CENTERS IN US & UK

  19. SIXD FOOTPRINTS We have successfully completed projects all over the globe… International Projects 24 15 Countries

  20. OUR CUSTOMERS WE ARE ASSISTING…

  21. CERTIFICATION OF INSTRUMENT FOR ACCURACY & PRECISION OUR 3D MAPPING SYSTEMS DEVICES ARE CALIBRATED & CERTIFIED BY OEM STANDARD

  22. DIMENSION ENGINEERING SERVICES ALL GEOMETRICAL PARAMETERS CHECKED & ASSISTANCE TO ACHIEVE ACCURATE & PRECISE ALIGNMENTS-POSITIONING-VERIFICATIONS-FUTURE BENCHMARKS

  23. MARKING & 3DIMENSIONAL POSITIONING • GUIDED ALIGNMENTS & INSPECTION • LEVEL INSPECTION & GUIDED ADJUSTMENT • BIG STRUCTURES ALIGNEMENT & POSITIONING • DIMENSION MEASUREMENT • GEOMETRICAL PARAMETERS CHECKS LIKE OVALITY, CONCENTERICITY, PERPENDICULARITY, PARALLELISM, ETC. • PART’S CENTERING INSPECTION & GUIDANCE INSTALLATIONS & ALIGNMENTS WITH REAL TIME INPUT CONDITION

  24. REVAMPING PROJECTS SIXD DC Services is aimed to provide dimensional support for modifying an existing Plant, to improve product features, increase overall Plant capacity, usually by replacing any equipment that limits the flow rates (debottlenecking)

  25. REVAMPING PROJECTS FOR REPLACEMENT OF OLD EQUIPMENTS SUPPORT FOR COMPLETE INSPECTION OF THE LINE OR EQUIPMENT, WHICH HAS TO BE REPLACED AT DIFFERENT STAGES A). BEFORE DISMANTELING B). AFTER DISMANTELING C). FINAL PHASE (AFTER MANUAL ALIGNMENT BY SURVEYOR BEFORE GROUTING) FOR MACHINING OF OLD EQUIPMENTS SUPPORT FOR INSPECTION OF EQUIPMENT AND ANALYSIS OF DAMAGE FOR FURTHER EVALUATION FOR DAMAGES AND MISALIGNMENTS ADVANTAGES CAPTURING OF REFRENCES BEFORE REVAMPING SAVES BIG TIME IN NEW INSTALLATIONS. REVAMPING PROJECTS

  26. REVAMPING PROJECTS

  27. LEVELING, ELEVATIONS & POSITIONING TO ACHIEVE PRECISE ALIGNMENT OF BASE FOUNDATIONS SLAB CASTER AT JSW & TATASTEEL

  28. PLATE MILL HOUSING Positioning with Geometrical Parameters like-Vertical, Flat, Parallel, In-line, etc AT BOKARO STEEL PLANT Rollers Positions & Center Line Alignments AT TATASTEEL & JSW DOLVI

  29. STRIP MILL FINISHING STANDS & CONVEYER REPLACEMENT FOR HOT ROLING DIVISION

  30. MAINTENANCE PROJECTS SIXD DC Services helps keeps a facility or asset in efficient operating condition, preserves and restores the condition of the plant in shutdowns.

  31. SIXD DC SERVICES HELPS KEEPS A FACILITY OR ASSET IN EFFICIENT OPERATING CONDITION, PRESERVES AND RESTORES THE CONDITION OF THE PLANT IN SHUTDOWNS. SURVEY/INSPECTION AT MAINTENANCE INITIAL SURVEY OF COMPLETE EQUIPMENT TO UNDERSTAND THE MISALIGNMENTS & ESTIMATION OF RECTIFICATION IS GIVEN TO SITE TEAM ADVANTAGES REALTIME GUIDED ASSISTANCE SAVES BIG TIME & PROVIDE VERY ACCURATE POSITIONING OF EQUIPMENT’S DURING SHUTDOWN IN MAINTENANCE WORKING

  32. SHUTDOWN PROJECTS

  33. VERTICAL CASTER- AT JJSW & TATASTEEL BLOOM CASTER ALIGNMENT AT JSW SALEM

  34. ROLLERS POSITIONS & CENTER LINE ALIGNMENTS RECOILING MILL & BILLET CASTER AT TATA STEEL & VIZAG STEELS

  35. Rollers Positions & Center Line Alignments ROLLER PLATE MILL-ROURKELA STEEL PLANT

  36. GREENFIELD PROJECT THIS MAKES ACCURATE POSITIONING OF ALL THE EQUIPMENTS WITH PRECISE MARKINGS OF CENTERLINES FOR FUTURE GUIDANCE

  37. GREENFEILD PROJECTS • ESTABLISHMENT OF CENTER LINE FROM CIVIL BENCHMARKING. • BOTTOM PAD LEVEL INSPECTION & ALIGNMENT BEFORE GROUTING. • FLOOR MARKING FOR BOLT & EQUIPMENT POSITIONS. • MARKING FOR PIANO WIRE (FOR MANUAL ALIGNMENT ) • ALIGNMENT ASSISTANCE & GUIDING BY REAL TIME ONLINE DISPLAY OF 3D COORDINATES TO ADJUST THE EQUIPMENT FOR FINAL ALIGNMENT. • FINAL INSPECTION & INPUTS FOR CLEARANCE OF GROUTING. ADVANTAGES • HIGHER ACCURACY (0.1MM IN 10METER RANGE) • 10 TIMES MORE ACCURATE THAN CONVENTIONAL METHODS. • FINAL ALIGNMENT & GROUTING CLEARANCE CAN BE DONE IN MULTIPLE POSITIONS IRRESPECTIVE OF CHAIN.

  38. GREENFEILD PROJECTS

  39. Precise Floor Markings & Guided Installations For Heavy Equipment’s

  40. GUIDED POSITIONING

  41. Continuous Copper Rod Mill For Machine Parts Positioning AT HINDALCO

  42. MILL & COMPLETE HOUSING DIMENSIONSNAL INSPECTION AT JSHL HISSAR

  43. SIXD PERMANENT REFERENCE FOR FUTURE ALIGNMENTS & CHECKS PRECISE 3D MESUREMENTS ALIGNMENTS

  44. CUSTOMIZED APPLICATIONS WE ARE OFFERING • BENCHMARKING FOR EXISTING PLANTS • BENCHMARKING FOR NEW PLANTS • SLAB,  BILLET & BLOOM CASTER ALIGNEMENT & SURVEY • MILL STANDS, RESTING PAD SURVEY & ALIGNMENT ASSISTANCE • HOT MILL STRIP REVAMPING • PINCH & SHEAR ROLLER ALIGNMENTS • MOTOR, GEARBOX & PIONION STAND ALIGNMNET • MANDREL ALIGNMENT • LASER ALIGNMENT AT COILER AREA • LASER ALIGNMENT OF TUNNEL FURNACE • LASER ALIGNMENT OF PICKLING EQUIPMENT

  45. Big Add-Value • You will do your BEST INSTALLATION

  46. Big Add-Value • With LESS MANDAYS & GOOD ACCURACY

  47. Big Add-Value • SMOOTH OPERATION

  48. Big Add-Value • BEST RUNNING LIFE OF PLANT

  49. Big Add-Value • You will do your BEST INSTALLATION • With LESS MANDAYS & GOOD ACCURACY • SMOOTH OPERATION • BEST RUNNING LIFE OF PLANT

  50. FABRICATED BIG STRUCTURE DIMENSION INSPECTION & SURVEY

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