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Industry Application for Packaging. Alex Chia Solution Sales Manager. Industry Application for Packaging – Top 3 Values. Top 3 Values: Increase Line Efficiency/Productivity Faster Changeovers Greater visibility into performance, downtime, problems, state Higher throughput Reduce Costs

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industry application for packaging
Industry Application for Packaging

Alex Chia

Solution Sales Manager

industry application for packaging top 3 values
Industry Application for Packaging – Top 3 Values
  • Top 3 Values:
    • Increase Line Efficiency/Productivity
      • Faster Changeovers
      • Greater visibility into performance, downtime, problems, state
      • Higher throughput
    • Reduce Costs
      • Less material waste
      • Increased quality, product consistency
      • Greater flexibility (manage many SKUs)
    • Fast time to value (1 week)
      • Quick deployment
      • Meets needs of Planners, Operators, Supervisors & ‘Reporters’
slide5

Wonderware ‘Industry Application’?

  • Industry domain Solutions that accelerate success and reduce risk
  • Industry Application (in yellow) is a “Product”;
    • Industry Targeted
    • Has a life cycle/future versions
    • Has revenue streams
    • Is supported

Collaboration Framework

Information

Integration

Operations Framework

( e.g. MES/ Quality)

Real-time Visibility

Intelligence

Supervisory Platform

scope
Scope
  • Targets Packaging Area
  • OMAC/PackML ready
current situation cont
Current Situation cont.

Line 1

OEM

1

OEM

2

OEM

3

OEM

4

SCADA/HMI

Control A

Control B

industry application for packaging built to succeed
Industry Application for Packaging - Built To Succeed
  • ‘Industry Application for Packaging 1.0 – Standard Edition’ is built on:
    • System Platform 3.0 (ArchestrA technology)
    • Wonderware Performance 3.5
    • InTouch 10.0 applications
    • Wonderware Information Server 3.0
  • ‘Premium Edition’ release in 2010
    • Augments “Standard Edition” functionality with:
      • Wonderware Operations Software 4.0
      • QI Analyst 8.0
wonderware mes software solution offerings
Wonderware MES Software Solution Offerings

ERP

(SAP, Oracle, Microsoft..)

Database Applications

System

Platform

LIM Systems

Empowering All Roles in the Plant

Devices, Applications, Enterprise Integration

Asset

Management

Devices

System

Interoperability

Information / Visibility

Real-Time Manufacturing Operations Management

Wonderware MES & EMI

Software Solutions

Packaging

Asset

Monitoring

Enterprise

Integration

Performance

Quality

Batch

Operations

Industry

Applications

&

Industry

Packs

Clients

Microsoft Technology & Industry Standards

introducing industry application for packaging 1 0
Introducing ‘Industry Application for Packaging 1.0’
  • Enables Supervisory/MES functions
    • Basic State Model,

Trending and Visualization

    • Downtime Tracking,

Visualization and Reporting

    • Order Management,

Visualization and Reporting

    • Overall Equipment Effectiveness,

Visualization and Reporting

    • Product Parameter Download (‘Premium Ed.,2010’)

to Control Systems

    • On-Line Quality (‘Premium Ed.’,2010)

Visualization and Reporting

  • Connects to Line and Equipment PLC-level information through PackML standard tags
ww industry applications approach for rapid time to value
WW Industry Applications Approach for Rapid Time to Value
  • Standard Products
    • System Platform and InTouch Clients
    • Performance & Operations MES
    • Wonderware Information Server
  • Pre-defined objects, graphics and tags
    • OMAC-ready
    • Object Setup Utility
    • Demo (on VMWare)
  • Packaged Services (required)
    • Delivered by Endorsed SI
    • Finite scope
packaging area overview
Packaging Area overview

Line 1

Line 2

Line 3

Workorder : WO 001

Workorder : WO 002

Workorder : WO 003

Order Qty : 100 Cases

Order Qty : 100 Cases

Order Qty : 100 Cases

Product : Prod1

Product : Prod1

Product : Prod1

Workorder Status : Started

Workorder Status : Allocated

Workorder Status : Started

Line State : WO Producing

Line State : Allocated

Line State : WO Producing

close up of line summary
Close-up of Line Summary

Line 1

Production Alarm

Workorder : WO 001

Order Qty : 100 Cases

Quality Alarm

Good Count : 20 Cases

Performance Alarm

Product : Prod1

Process Alarm

Workorder Status : Started

Line State : WO Producing

System Alarm

equipment summary
Equipment Summary

Filler_001

100

Production Alarm

Mode : Automatic

70

Status : Execute

Quality Alarm

Target Rate : 100

Performance Alarm

Actual Cuml Rate : 70

Process Alarm

Good Counts : 20

System Alarm

standard edition features
“Standard Edition” Features
  • Pre-Configured for
    • PLC PackML tags (or PLC Alias names)
    • OMAC reason codes (or array if non-OMAC)
    • OMAC State Model (or custom model)
  • Pre-Configured Line/Equip. User Windows
    • Adding InTouch graphics dynamically
  • Data collection automatically detects IO
    • If No IO, Manual entry UI fields auto-enabled
  • Works with Equipment Operations/PEM
entry level features cont
Entry-level Features cont.
  • Customer can extend Equipment Classes
    • Extend with specific UDAs
  • Planned Orders can be imported/ISA 95
    • From CSV or XML files
  • Planned orders can be sequenced
    • With simple priority rules (due date, FIFO, etc.)
  • Equipment Mode of Operation tracking
    • Auto, Semi-auto, Manual
  • Validated Manual production counts entries
    • Against elapsed time, current count, rates
entry level features cont1
Entry-level Features cont.
  • Support Line Configuration
    • With Parallel processing (like Labelers)
    • Line Shared Equipment (like Palletizers)
  • Pre-configured for three (3) roles
    • Line Operator
    • Line Supervisor
    • Production Planner
  • Exception management workflows
    • Email planner if WO done out of sequence
  • Leading Indicator
    • Signaling if packaging is falling behind plan
implementation services fixed scope includes
Implementation Services – FIXED Scope Includes…
  • No PLC configuration
    • Production counters
    • Reason codes
  • By Default
    • English language
    • PackML reason codes
    • PackML tags
    • Three user types
    • Daily schedule (CSV/XML format)
what if the customer
What if the customer… ?
  • Has PLCs that are not OMAC-ready
    • That’s OK. Incrementally move from manual to automatic data collection
    • The system supports both scenarios
  • Needs ERP integration for planned orders
    • Create orders manually or import from csv or xml
  • Needs a localized system?
    • Supported
  • Needs to extend the system with standards
    • System Platform allows you to scale users and scope independently
what if the customer cont
What if the customer…? (cont.)
  • Has his own OEE calculations…
    • ‘Industry Application for Packaging 1.0’ does not support custom OEE metrics
  • Needs to change standard eqpmt graphics?
    • Only if you follow best practices when upgrading to new versions ($mprocessunit derivation)
  • Wants to extend the Industry Application?
    • Supported – both customer and endorsed SI -- by following derivations guidelines and object templates.
industry application for packaging top 3 values1
Industry Application for Packaging – Top 3 Values
  • Top 3 Values:
    • Increase Line Efficiencies (“make do”)
      • Faster Changeovers
      • Greater visibility into performance, downtime, problems, state
      • Higher throughput
    • Reduce Costs
      • Less material waste
      • Increased quality, product consistency
      • Greater flexibility (manage many SKUs)
    • Fast time to value (1 week)
      • Quick deployment
      • Meets needs of Planners, Operators, Supervisors & ‘Reporters’