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CMS HCAL Clock and Control Module QPPL/Crystal Upgrade. T. Shaw S. Holm 10 OCT 2012. Clock and Control Module (CCM) V4. Board 1 Board 5 Board 3 Board 4. Clock and Control Module (CCM) V4. HB/HE/HO all use a CCM in every readout box (RBX) Board 1
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CMS HCAL Clock and Control ModuleQPPL/Crystal Upgrade T. Shaw S. Holm 10 OCT 2012
Clock and Control Module (CCM) V4 Board 1 Board 5 Board 3 Board 4
Clock and Control Module (CCM) V4 • HB/HE/HO all use a CCM in every readout box (RBX) Board 1 • Provides I2C communication via RBX backplane • This board has opto-coupler experiencing SEUs -> rework of board jumper (approved ECR) Board 5 • TTCrx Interface, FPGAs Board 3 • QPPL and clock distribution to 1st half RBX backplane Board 4 • QPPL and clock distribution to 2nd half RBX backplane
Clock and Control Module (CCM) V4 • Boards 3 & 4 have QPLLs and are used to distribute 40MHz clock to all Front end electronics HCAL boards were built before discovery of “activity dip” problems in the crystals. A new recommendation to provide a power reduction circuit was late for HCAL. Aerial mod was done to try to patch problem. Probably not a good idea because crystals can be damaged by heat and mechanical force.
Clock and Control Module (CCM) V4 • PCB layout of HCAL boards around QPLL also did not benefit from later recommendations which exist in latest QPLL manual.
Clock and Control Module – Proposal to upgrade boards 3 & 4 • We propose to upgrade CCM boards 3 and 4. • Version 5 • New layout • Includes crystal power reduction circuitry • Follows the PCB recommendations in latest QPLL manual • New design • Allow for redundancy in clock drive capability • Old design used a QPLL/crystal to drive half an RBX backplane (Board3 ) and another QPLL/crystal to drive the other half (Board 4) • New design still uses two QPLL/crystal combinations, but selects one to drive clocks to the entire RBX backplane. The second QPLL/crystal stands by as a hot spare ready to be switched to.
CCM Boards 3 & 4 upgrade (V5)QPLL Selection Because we retain CCM boards 1&5, we are constrained in the design to use two available control signals “QPLL_RESET” and “CLOCK_SELECT” Designed by Scott Holm
CCM Boards 3 & 4 upgrade (V5)QPLL Selection – TMR section Triple Modular Redundancy
CCM Boards 3 & 4 upgrade (V5)QPLL Selection – Timing • Design/Timing has been tested at Fermilab and at CERN • QPLL lock range tested on two pre-production boards 3 & 4 (Work done by Dick Kellogg at CERN ) • No activity dips observed • Minimum range 7.4KHz centered almost perfectly at fLHC, at 40.0791
CCM Boards 3 & 4 upgrade (V5)Jitter Measurement Measurements on unloaded HB backplane 4 October 2012
Radiation Testing Proposal • HCAL Radiation levels • Radiation from LS1-LS2 (when CCMs will all be removed) are relatively low • Worst levels (with safety margin): TID – 190rad, neutron level – 1.3E11 n/cm2 • Component types were all tested before. [Stick to same family of chips.] • Chosen MC100LVEL family of chips which have been shown to be robust. Board is designed with TMR, which should make it immune to SEUs • Test new chips for performance degradation after gamma exposure. • Radiation Testing Proposal – radiation levels are low enough and new components are low risk we are advocating not to do additional testing • Rad testing cost ($16500) • CERN gamma facility (available Oct/Nov/Dec) • TID exposure of chips (free beam + simple (bread board) fixture) • Cost: $100 shipping + $2k tech time + $500 boards = $2600 • MGH (machine problems – available only after Dec) • Cost: $650/hr (~6hrs) + travel to Boston + special board to test chips [$3900 (beam) + $5k (boards) + $2000 (travel) + $3k eng time] = $13900
Conclusions • Pre-production CCM boards 3 and 4 (V5) have been tested and work • No changes required to move into production phase