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Prototype Rails Cocoa Beach 2006. Kitbashing a Plan 4084 Pullman From Branchline Components by Andy Harman. Dean Hale Photo. Dean Hale Photo. Mainline Modeler drawing by George Trager. Pullman 6 section, 6 bedroom plan 4084A Rebuilt from plan 3410 Single vestibule/blind end

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Prototype rails cocoa beach 2006

Prototype RailsCocoa Beach 2006

Kitbashing a Plan 4084 Pullman

From Branchline Components

by Andy Harman




Prototype rails cocoa beach 2006

Mainline Modeler drawing by George Trager

  • Pullman 6 section, 6 bedroom plan 4084A

  • Rebuilt from plan 3410

  • Single vestibule/blind end

  • 6 sections remain in the same place - not much else does!

  • Roof ducting is completely different

  • Bedrooms are split fore and aft of the sections


Prototype rails cocoa beach 2006

  • Floor plan shows the bedroom placement relative to the sections

  • Men’s lounge extends to the blind end of the car

  • Women’s lounge similar to 3410

  • Bedrooms are on opposite sides of the car

  • Section passengers get the smoothest ride

  • Staggered placement creates a challenging asymmetrical window arrangement

  • This is called fun


Prototype rails cocoa beach 2006


Prototype rails cocoa beach 2006


Prototype rails cocoa beach 2006

  • The side grows - the three section pairs come from the 3410 12-1 intact

  • I did not make a cutting diagram, I cut each piece as I went from stock sides

  • I used some part of all eight available Branchline sides!

  • The key is making every joint as clean and square as possible - easier said than done!

  • The miter box is not that accurate. Need a cutting jig with no wobble.



Prototype rails cocoa beach 2006

I use Zap-A-Gap CA to fill the cracks on the back of the side, then sand it down level with some coarse sandpaper. This reinforces the strength of the pieced-together side effectively.


Prototype rails cocoa beach 2006


Prototype rails cocoa beach 2006

Side One after painting with Scalecoat II Pullman Green long

Can you spot the joints?

Microscale Decals and Dullcote Overspray


Prototype rails cocoa beach 2006


Prototype rails cocoa beach 2006

I’m a cut close, file-to-fit kinda guy recess for the swivel coupler.


Prototype rails cocoa beach 2006

Walthers heavyweight diner end - blind but not pedimented recess for the swivel coupler.

Branchline Pullman end - pedimented but not blind


Prototype rails cocoa beach 2006

File To Fit recess for the swivel coupler.

Cut Close

Not Bad!


Prototype rails cocoa beach 2006

Nature’s Clamp recess for the swivel coupler.

Use extra stock Branchline sides and roof to hold the body together in form, while attaching the modified Walthers end

Note plastic I-beam to close up the frame gap from the coupler swing arm


Prototype rails cocoa beach 2006

See how nicely the modified end fits the dummy roof recess for the swivel coupler.

We won’t be this lucky with the “real” roof….


Prototype rails cocoa beach 2006

Tom Madden sent me these photos of another technique recess for the swivel coupler.for making a blind end by modifying the Branchline endin place.



Prototype rails cocoa beach 2006

The 4084A has a dual brake cylinder arrangement. The components are fairly standard and can be found in the Branchline kits mostly. And the underframe starts out completely bare – nothing to grind off!


Prototype rails cocoa beach 2006

The sills, components are fairly standard and can be found in the Branchline kits mostly. And the underframe starts out completely bare – nothing to grind off!

The sills, crossmembers, and brake cylinders have been installed.

The mounting pad for the second cylinder chiseled from another

Underframe and trimmed to fit in the location between the ribs.


Prototype rails cocoa beach 2006

The brake chain, rod, and wheel are Branchline parts. The chain will sag appropriately with the car right side up.


Prototype rails cocoa beach 2006

The completed underframe from both sides. chain will sag appropriately with the car right side up.


Prototype rails cocoa beach 2006

I-beams to extend the frame up to the coupler pocket. chain will sag appropriately with the car right side up.

Notice the Proto87 pivot washer. The other end will have the

washer turned 90 degrees. Trimming the ends of the sills is

necessary to clear the truck’s brake beam and center slab.


Prototype rails cocoa beach 2006

One of my favorite things – the 3-piece Branchline stepwell.

This photo doesn’t do it justice.


Prototype rails cocoa beach 2006

AMB Laserkit makes a “Common” Pullman glass kit, which yousee here, and separate etched class sets for the lounge windows.


Prototype rails cocoa beach 2006

I have placed the 6 sections from a 12-1 interior in the properposition. Unfortunately I didn’t have the time or parts to completethe interior. Inside walls are Pollyscale Sand (beige).



Prototype rails cocoa beach 2006

Ouch… vertical seam kind of stands out but, this is at major magnification. And with a stand-in roof.



Prototype rails cocoa beach 2006

Oh yeah, the roof. greenActually about 60% of the12-1 roof can be kept, andthe modifications madeat the blind end only.

Dremel on low speed withcutting disc and steady handsand don’t forget the goggles.


Prototype rails cocoa beach 2006

Cut close, file to fit… cut close, file to fit… except this is oneweird filing job. Especially after midnight on the night beforethe flight to Orlando. Fly Delta… they need the business.


Prototype rails cocoa beach 2006

This shows what I missed at the time. My first attempt at the ductedpiece was warped. Guess what… styrene warped tends to stay warped.I messed things all up with glue trying to force it before throwing thispiece away.


Prototype rails cocoa beach 2006

Ahh, much better. These are very well made parts, and even the ductedwhen chopped and diced, if they don’t fit back together, somethingis wrong. The side is a stand-in here, in fact the whole body is a“seamstress dummy”, a nice way to prevent jabbing somethingprecious with something sharp.


Prototype rails cocoa beach 2006

Now what… this needs to be a “turtle” end on just this the ductedcorner… maybe the NERS part will work - ?


Prototype rails cocoa beach 2006

Around to the other side… the duct transition was cut from anotherroof. Twice. I had to thin down the vertical part a lot, just leavingthe rivet line/bead.


Prototype rails cocoa beach 2006

Other side needs plain clerestory and 2 vents… anothercut close and…. well, you know…



Prototype rails cocoa beach 2006

Eeew. NERS end cap plus styrene plus Zap-A-Gap. Sanded and morestyrene. More Zap. More sanding. Today a sculptor, tomorrow… musician?


Prototype rails cocoa beach 2006

I’m often asked, “How do you go about getting a nice junkbox?Well….. I think this is a pretty good start.



Prototype rails cocoa beach 2006

Self discipline is also very important. Only work junkbox?on one project at a time…..


Prototype rails cocoa beach 2006

P U L L M A N junkbox?

T H E E N D

(well almost…. Still have to finish the interior…and the end details… and the pongers… and thewindow shades… and people…)

See you next year!!