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PT2060 Monitor

PT2060 Monitor. Nov., 2010. P r o v i b T e c h. Content. PT2060 Overview PT2060 Features PT2060 Modules PT2060 Configuration How to Order PT2060 PT2060 Modbus PT2060 Modules FAQ for sales PT2060 Solution Example. Complete Offering. Features. DTM- Digital Transmitter Monitors.

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PT2060 Monitor

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  1. PT2060 Monitor Nov., 2010 P r o v i b T e c h

  2. Content • PT2060 Overview • PT2060 Features • PT2060 Modules • PT2060 Configuration • How to Order PT2060 • PT2060 Modbus • PT2060 Modules FAQ for sales • PT2060 Solution Example

  3. Complete Offering Features DTM- Digital Transmitter Monitors API Monitor Analysis Software Vibration Transmitters PCM360 Plant Condition Management System Vibration Meters Vibration Switches Mechanical- Electronic Performance Sensors

  4. General • PT2060 is designed for highest reliability with full integration as a monitor system • PT2060 is for critical machinery vibration protection • Steam turbines, gas turbines, large pumps, air separation etc. • PT2060 can replace most of the competitors system, such as 3500, VM600 etc.

  5. PT2060 Features • Flexible - It’s a modular system • Reliable – It’s a fully redundant system • Technology – Digital, PLC structure • Certification – CSA approval, Conform API 670 • Configuration – Fully software configurable

  6. PT2060 Features-1 • Highly reliable: • Each channel can achieve triple redundancy, 2 out of 3 voting • Grouped with 4 slots • Power supply redundant • Communication redundant: • 4-20mA on each channel with • Modbus and • Modbus redundant (/96) • Modbus TCP

  7. PT2060 Features-2 • Smart four channel module • Higher channel density • Up to 48 channels on each rack monitor (4 channels per module) • Channels can be programmed independently by pairs • Smart module • PT2060/10 • Thrust, vibration, speed, over-speed, reverse speed, zero speed, differential expansion, low speed vibration, eccentricity • PT2060/20 • Acceleration, velocity, displacement, absolute vibration, case expansion etc. • PT2060/31 • Virtually any temperature from TC or RTD

  8. PT2060 Features-3 • Internal bus communication • More advanced structure in monitoring • Better in data management • Structured for redundancy • Programmable alarms • Digital communication • Reliable data exchange

  9. PT2060 Features-4 • Independent 16 channel relay modules • ProvibTech is one of the few vibration companies that utilize the advanced internal bus structure • PLC/DCS type ladder alarm logic • Independent dual redundant on /43 redundant alarm module Can replace PLC for alarm programming • Can realize double or triple alarm redundancy with programming

  10. PT2060 Features-5 • System fully configurable by software • Configuration for monitor system, for modules and for channels • Configuration for more than one monitors • Compatible with Modbus protocol & Modbus TCP – Easy in future expansion, or 3rd party programming

  11. PT2060 Features-6 • Modbus communication port • Modbus and Modbus TCP can be accessed from PT2060/91 SIM • With RS485 or RS232 or Ethernet • Redundant Modbus and Modbus TCP is available • From different module, different hardware • Independent data access • More from Modbus /Ethernet port: • System configuration • Display unit interface • Monitors intercommunication

  12. PT2060 Features-7 • Meet or exceed API670 standard • For example: • Redundant power supply • Programmable alarms • Programmable alarm inhibit, alarm delay, trip-multiply etc. • Analog and digital communication port • Any measurement point can form triple redundant

  13. PT2060 Features-8 • Integrated condition monitoring (future release) • Condition monitoring slot(2) for transient or dynamic data analysis with PT2060/80 CM module • No further hardware is required for condition monitoring • PCM360 condition monitoring and database software is required for analysis and data storage • Buffered output for 3rd party interface

  14. System Components Minimum Requirement - 1 PT2060/99 Rack

  15. System Components Minimum Requirement - 2 PT2060/90 Power Supply Minimum Requirement - 1 PT2060/99 Rack

  16. System Components Minimum Requirement - 2 PT2060/90 Power Supply Minimum Requirement - 3 PT2060/91 SIM Minimum Requirement - 1 PT2060/99 Rack

  17. System Components Signal conditioning modules /10 Proximity /20 Seismic /31 Temperature /35 Process /53 Over speed

  18. Communication PT2060/40/43 Relay Modules System Components

  19. Communication PT2060/40/43 Relay Modules Communication PT2060/96/91 Modbus System Components

  20. Communication PT2060/40/43 Relay Modules Communication PT2060/96/91 Modbus Communication PT2060/36 4-20mA System Components

  21. Communication PT2060/40/43 Relay Modules Communication PT2060/96/91 Modbus Communication PT2060/36 4-20mA System Components Minimum Requirement - 2 PT2060/90 Power Supply Signal conditioning modules /10 Proximity /20 Seismic /31 Temperature /53 Over speed Minimum Requirement - 3 PT2060/91 SIM Minimum Requirement - 1 PT2060/99 Rack

  22. Output /96 Modbus /40/43 Relay /10/20/31 4-20mA /36 Transmitter /98 Display /91 Modbus RTU/TCP,SysOK

  23. PT2060 Modules Introduction • PT2060/10 PROX Proximity Module • PT2060/20 SEIS Seismic Module • PT2060/31 TEMP Temperature Module • PT2060/35 PROC Process Variable Module • PT2060/36 TRO Transmitter Output Module • PT2060/40 RELAY Module • PT2060/43 R-RELAY Redundant-Relay Module • PT2060/53 O-SPEED Over-speed Module • PT2060/80 CM Condition Monitoring Module • PT2060/90 POWER Power Supply Module • PT2060/91 SIM System Interface Module • PT2060/96 COMM Communication • PT2060/98 DISP Display System • PT2060/99 System Rack • PT2060-CFG System Configuration Software

  24. PT2060/10 PROX Proximity Module • PROX module will condition and process most of the proximity probe input signals. Includes • Radial vibration: • Monitoring shaft vibration, single or dual XY • Thrust position: • Monitoring shaft thrust position, with 5/8/11 mm proximity probes

  25. PT2060/10 PROX Proximity Module • Eccentricity: • Monitoring shaft eccentricity • Differential Expansion: • Monitoring turbine differential expansion • Low-frequency Vibration: • Monitoring low frequency machines. Such as hydro-turbine. Frequency start from 0.5Hz • Speed: • Monitoring rotation speed. • Monitoring zero speed • Monitoring reverse speed

  26. PT2060/10 TSI – Zero Speed • 1 - 255 events per revolution with a maximum full Zero speed is available – TSI function • Measuring speed up to 300 rpm. Zero speed channel will automatically convert to normal speed channels • Zero speed channel takes two normal vibration channels • Zero speed channel has two low speed alarms • Zero speed channel uses the 2nd channel for normal speed indication and protection with two high speed alarms

  27. PT2060/10 TSI – Reverse Rotation Protection • Reverse rotation will cause rotation machinery destruction! • Require two speed sensors (proximity) for this function • Capable of output normal speed data • Requiring multiple teeth wheel

  28. PT2060/10 TSI – Reverse Rotation Protection

  29. PT2060/20 AVD Seismic Vibration Module • AVD module will process most of the seismic input, and some other signals.

  30. PT2060/20 AVD Seismic Vibration Module • Acceleration and Velocity: • Any ICP type seismic sensors. Such as accelerometer, velocity sensors (TM0782A, TM0793V) • Velocity or Displacement: • Any electro-magnetic sensors. • Low frequency Displacement: • Any low frequency sensors (TM079VD etc) • Case Expansion: • LVDT • Complimentary Vibration: • Dual sensors includes proximity probes and velocity sensor • Integrator: • The module has an build-in integrator that will convert an input accelerometer signal to velocity or a velocity sensor input into a displacement.

  31. PT2060/20 LVDT single or dual inputs

  32. PT2060/31 Temperature Module RTD or Thermocouple RTD: PT100 3-wire & 4-wire NI120 3-wire & 4-wire CU10 3-wire & 4-wire TC: E, J, K, T • 8 Channels • No 4-20mA Output • Up to 4 set points per channel

  33. PT2060/31 Temperature Module • PT2060/31TEMP module replaces our existing PT2060/30 module. Upon the release of the new PT2060/31, the PT2060/30 is obsolete. Spare parts are available for two years. But no new order will accept PT2060/30. Compare with the old PT2060/30, PT2060/31 has some new features. • Input expanding to includes both thermo-couple(TC) and thermo-resistor (RTD) in 3-wire or 4-wire format • Inputs are optically isolated from system for better accuracy and noise immune • 24bit A/D conversion to assure high accuracy measurement • Eight channels signal inputs per module • Available in hot-insert • Front panel and back panel can be randomly selected. No matching is required. • Smart address to avoid system insertion error • Utilize a dedicated module for transmission of 4-20mA

  34. PT2060/35 PROC Process • PT2060/35 PROC Process Module accepts most process input. These process data will input into PT2060 system as part of the data stream together with vibration data for integral processing. • Accepts inputs such as 4-20mA, 0-20mA, 1-5V, 0-10V etc. • Optical isolated output from system. This is greatly enhanced the signal/noise ratio in some field application. • High accurate, stable 24bit A/D converter • Available in hot-insert • Front panel and back panel can be randomly selected. No matching is required. • Smart address to avoid system insertion error

  35. PT2060/36 TRO Output Module 16 4-20mA outputs Assignable to any channel’s full scale value Assignable to any channel’s GAP voltage

  36. PT2060/36 TRO Transmitter Module • PT2060/36 TRO transmitter module is our new module that adding flexibility to system output. PT2060/36 can be use in the following situation. • Additional programmable transmitter output. Each module contains 16 transmitters (source). Each transmitter can be programmed with either overall or gap of any channel. • Optical isolated output from system. This is greatly enhanced the signal/noise ratio in some field application. • High accurate, stable 16bit D/A converter • Available in hot-insert • Front panel and back panel can be randomly selected. No matching is required. • Smart address to avoid system insertion error

  37. PT2060/40 RELAY Relay module • RELAY module is a programmable relay module that can be programmed with any status parameters (alarms(2)/ok) of any channel. The status of all channels can be programmed with ladder logic. The function is similar to PLC functions. Each RELAY module hold up to 16 relays.

  38. PT2060/40 RELAY Relay module

  39. PT2060/43 R-RELAY Redundant Relay Module • R-RELAY module is a programmable relay module that can be programmed with any status parameters (alarms/ok) of any channel. The status of all channels can be programmed with ladder logic. The function is similar to PLC functions. Each R-RELAY module has two independent circuits that work independently.

  40. PT2060/53 O-Speed Overspeed Module • Each 3-SPEED module contains one speed channel. Three of the 3-SPEED module together with PT2060/43 redundant relay module and dual PT2060/90 power supply modules composes of a over-speed protection system. The system takes up total four slots. • Proximity probe & magnetic sensor

  41. PT2060/53 Magnetic Pickup • Magnetic speed sensor is available for over-speed measurement • 1 - 255 events per revolution with a maximum full scale range of 60000 RPM and a maximum input frequency of 10 kHz. Minimum input frequency for proximity transducers is 0.0167 Hz (1 RPM for 1 event/revolution) and for magnetic pickups (Speed signal conditioning only) is 3.3 Hz

  42. PT2060/53 O-Speed Overspeed Module with more channels • Two additional PROX channels on the bottom half of the module are available • These two channels are fully compatible with the PT2060/10 channels • Channel density of the system has been increased • For an over-speed system, total additional of six channels are available

  43. PT2060/53 O-Speed Overspeed Module with more channels Two additional proximity channels

  44. An over speed system

  45. PT2060/90 POWER Power Supply Module • POWER module includes two redundant half-height modules. Usually, one half-height power supply module is sufficient for normal operation. Power supply redundancy can be realized by uses both half-height modules.

  46. PT2060/91 SIM System Interface Module • System configuration: • Configure all the signal channels, system parameters, communication parameters, system, modules etc. • Modbus communication: • Communicate with PLC/DCS; control system reset, alarm multiply, alarm inhibit • Dual phase references: • Connect to phase reference proximity probe, and distribute the phase information over the system • Rack interconnection with communication • Modbus RTU/ Modbus TCP • System OK Relay • Storage: System Event, Alarm, Channel tag

  47. PT2060/96 COMM Communication Module • COMM module is a complimentary module in communication with Modbus. It has similar function as the communication part of SIM. The function and features: • Additional digital Modbus communication • Digital communication redundancy • Optional for PT2060/98 interface • Optional for PLC/DCS communication • Optional dual phase references

  48. PT2060/91/96 Modbus TCP Modbus TCP Ethernet port RJ45 Modbus RTU Serial Port RS232 RS485

  49. PT2060/91/96 Modbus TCP/RTU Compare • Each /91 or /96 has a hardware RJ45 port for Modbus TCP communication • Either Modbus TCP or Modbus RTU can be selected. Only one port among RJ45, RS232, RS485 can be selected in one module • Each /91 Ethernet port can have up to 5 host. Recommend one host per port. • Each /91 RS485/232 port can have only one host. • Ethernet has transmission distance up to 100 meters (300 feet). RS485 has 1000 meters (3000 feet), and RS232 has 3 meters (10 feet) • Ethernet is highly recommended for connection PT2060/98 display, or PT2060-CFG • 10Mbps, IEEE802.3

  50. PT2060/91 Modbus TCP for System Configuration

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