Introduction to facilities design
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Introduction to Facilities Design - PowerPoint PPT Presentation

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Introduction to Facilities Design. Chapter 1. Chronological list of facilities planning and design activities. Chronological list of facilities planning and design activities. Chronological list of facilities planning and design activities. Typical Design and Planning Problems.

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Levels of decisions activities

  • Strategic or Design or Long-term

  • Planning or Intermediate

  • Operational or short-term

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Why is facilities layout important? activities

  • 20-75% of product cost attributed to materials handling (Sule, 1991 and Tompkins et al. 2003)

  • Layout of facilities affects materials handling costs

  • Facilities includes machines, departments, workstations, locker rooms, service areas, etc.

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Why is facilities layout important? activities

  • Good layout increases productivity efficiency

  • Reducing congestion permits smooth flow of people and material

  • Space utilization is effective and efficient

  • Facilitates communication and supervision

  • Safe and pleasant working environment

  • Pilferage

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Constraints in developing facilities layout activities

  • Some pairs of departments must be adjacent

  • Some pairs of departments must not be adjacent

  • Some departments only in specific locations

  • Existing building constraints

  • OSHA regulations, fire codes, etc.

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Types of layout problems – Some examples activities

  • JIT manufacturer

  • Relayout of an existing facility

  • Relayout due to increased traffic (resulting from a merger)

  • Consolidation of manufacturing operations from two or more sites to one

  • Leasing of office space in a multi-story building

  • Find a better layout in existing space

  • Introduction of new product lines

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Types of layout problems activities

  • Layout of a service system

  • Layout of a manufacturing facility

  • Warehouse layout

  • Nontraditional layout

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Applications activities

  • Manufacturing

  • Healthcare

  • Service

    • Restaurants

    • Banks

    • Airports

    • Entertainment

  • Logistics and Distribution

    • Ports/Terminals

    • Distribution Centers

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Types of Projects activities

  • New Facility (rare to face in one’s career)

  • General Re-layout (retrofit)

    • Expansion due to new product(s)

    • Expansion due to sales growth in existing products

    • Re-organization of work areas (evolutionary design)

    • Outsourcing of logistics capability

    • Addition of automation technology

    • Problem elimination

    • Cost reduction

    • Product discontinuation

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Staff Lounge activities

X-Ray Room

Records Room

Dentist’s Room

Orthodontist’s Room

Oral Hygienist’s Room

Oral Hygienist’s Room

Men’s Rest Room


Women’s Rest Room

Waiting Area

Service system layout – Dentist’s office

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Operations review for office layouts (Suskind, 1989) activities

  • Is the company outgrowing its space?

  • Is available space too expensive?

  • Is building in the proper location?

  • How will a new layout affect the organization and service?

  • Are office operations too centralized or decentralized?

  • Does the office structure support the strategic plan?

  • Is the new layout in tune with the company’s image

  • Does customer physically participate in service delivery?

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Office structures activities

  • Closed structure

  • Semiclosed structure

  • Open structure

  • Semiopen structure

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Closed structure activities

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Teller activities



Semiclosed structure

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Open structure activities

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Semiopen structure activities

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Manufacturing layout activities

  • Minimize transportation cost of raw materials, sub-assemblies, work-in-process inventory, tools, parts, finished products, etc.

  • Facilitate traffic flow

  • Improve employee morale

  • Minimize or eliminate risk of injury and property damage

  • Ease of supervision and face-to-face communication

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Driveway layout activities

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Warehouse layout activities

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Nontraditional layout activities

  • Keyboard layout

  • IC board layout

  • Computer disk storage layout

  • Airport gate layout