Maintenance and Safety of Shot Blasting Machines - Best Practices

1. Maintenance and Safety of Maintenance and Safety of Shot Blasting Machines: Best Shot Blasting Machines: Best Practices Practices Comprehensive guidelines for ensuring optimal performance, worker safety, and regulatory compliance in shot blasting operations. www.airoshotblast.in

2. Why Maintenance and Safety Matter Why Maintenance and Safety Matter Financial Impact Financial Impact Human Cost Human Cost Operational Excellence Operational Excellence Machine downtime costs thousands Operator injuries from poor safety Proper maintenance extends daily in lost production, emergency practices cause long-term physical equipment life, ensures consistent repairs, and delayed deliveries to impacts, reduced productivity, and performance, and maintains safe customers. increased insurance costs. working conditions for all personnel.

3. Essential Personal Protective Equipment Essential Personal Protective Equipment (PPE) (PPE) Eye Protection Eye Protection Safety glasses with side shields protect against flying debris, dust particles, and chemical splashes during operation. Hearing Protection Hearing Protection Noise-cancelling ear plugs or headphones prevent hearing damage from prolonged exposure to high- decibel machinery. Respiratory Safety Respiratory Safety High-quality respirators filter harmful particles, preventing lung damage and respiratory diseases from airborne contaminants. Compliance with OSHA and ISO standards is mandatory Compliance with OSHA and ISO standards is mandatory for workplace safety and legal protection.

4. Daily Maintenance Checklist Daily Maintenance Checklist 1 1 Mechanical Inspection Mechanical Inspection Inspect and tighten all bolts, check wear patterns on blades and protective liners for damage or excessive wear. 2 2 Containment Systems Containment Systems Ensure blast cabinet doors and seals close properly to prevent dangerous shot leakage and maintain operator safety. 3 3 Cleaning Protocols Cleaning Protocols Clean dust pipes, filters, and electrical control boxes thoroughly to avoid fire hazards and equipment malfunctions.

5. Weekly and Monthly Weekly and Monthly Maintenance Maintenance 1 1 Weekly Tasks Weekly Tasks • Replace worn distribution components • Check and adjust belt tensions • Inspect safety mechanisms 2 2 Monthly Requirements Monthly Requirements • Lubricate bearings and drive chains • Inspect motors and cooling fans • Replace dust filter cartridges Regular adherence to this schedule prevents costly emergency repairs and maintains optimal performance standards.

6. Critical Safety Guards and Critical Safety Guards and Emergency Features Emergency Features Physical Protection Physical Protection Emergency Controls Emergency Controls Confirm all safety guards and blast Emergency stop buttons must be cabinet shields are intact and clearly visible, easily accessible, properly secured before and tested regularly to ensure commencing any operations. immediate response capability. Containment Integrity Containment Integrity Blast cabinet doors must maintain perfect seals to prevent abrasive escape, protecting operators from serious injury.

7. Dust Control and Ventilation Systems Dust Control and Ventilation Systems 01 High-Efficiency Collection High-Efficiency Collection Deploy advanced dust collectors with rigorous maintenance schedules to capture harmful particles effectively. 02 Air Quality Management Air Quality Management Proper ventilation systems significantly reduce respiratory hazards whilst improving overall workplace air quality. 03 Prevention Protocols Prevention Protocols Regular cleaning prevents dangerous dust accumulation that can cause equipment failure and create fire hazards.

8. Environmental Safety Measures Environmental Safety Measures Noise Control Noise Control Environmental Protection Environmental Protection Install effective noise barriers and enforce strict hearing protection policies to prevent permanent hearing damage in workers. Use non-toxic abrasives wherever possible to reduce environmental impact and minimise health risks to personnel. LOTO Procedures LOTO Procedures Implement comprehensive Lockout/Tagout procedures during maintenance activities to prevent accidental equipment activation.

9. Operator Training and Safety Culture Operator Training and Safety Culture Leadership Leadership 1 1 Management commitment Training Excellence Training Excellence 2 2 Comprehensive programmes Continuous Learning Continuous Learning 3 3 Regular refresher courses and updates Operator Empowerment Operator Empowerment 4 4 Hazard reporting and safety participation culture Building a robust safety culture requires ongoing investment in people, processes, and continuous improvement initiatives.

10. Commitment to Commitment to Safety Saves Lives Safety Saves Lives 85% 85% 100% 100% 3x 3x Cost Reduction Cost Reduction Regulatory Regulatory Compliance Compliance ROI Improvement ROI Improvement Regular maintenance Safety best practices Investment in training, prevents expensive protect workers and equipment breakdowns and ensure full adherence maintenance, and unsafe working to industry regulations safety culture delivers conditions long-term operational success www.airoshotblast.in

11. Contact Us Contact Us Get In Touch Get In Touch Mobile No. : +919119207701 Email ID: info@airoshotblast.in Website : www.airoshotblast.in Office Address Office Address Jodhpur, Rajasthan, India