IoT-Based Leak Detection Enhances Pipeline Safety in Oil & Gas

1. CASE STUDY Transforming Pipeline Leak Detection: The Impact of IoT in the Oil & Gas Industry CLIENT BACKGROUND A leading upstream oil & gas company managing extensive onshore and offshore pipelines across high-risk terrains, relying on continuous integrity to prevent losses and environmental hazards. Projects Smart Leak Detection Using IoT Sensor Networks Oil & Gas (Pipeline Operations) Industry Fleet Sizes 1200+ km of crude oil pipelines CHALLENGES Leak Detection Delay Environment al Hazards Manual Inspections Operational Downtime Limited Data Correlation Technicians manually inspected long pipeline stretches, leading to time delays and inconsistent reporting. Traditional SCADA and pressure monitoring methods failed to detect minor leaks in real time. Pipeline breaches near ecologically sensitive zones risked spills and compliance penalties. Disparate data sources made it difficult to correlate flow anomalies with external conditions like vibration, soil movement, or pressure shifts. Delayed leak identification often escalated into shutdowns, cleanup efforts, and massive repair costs.

2. IOT SOLUTIONS IMPLEMENTED 02 03 04 05 01 Engine & Hydraulic Health Monitoring Operator Analytics Fuel GPS & Geo- Fencing Drilling Sensors Monitoring Monitors shift- wise usage to optimize operator performance and efficiency. Tracks fuel usage in real time and flags excessive consumption or idling. Provides live location tracking and ensures site zone compliance. Detects early wear, heat, or vibration to prevent unexpected failures. Captures depth, angle, and speed data for accurate, aligned drilling. IMPLEMENTATION TIMELINE Phase Duration Activities Site assessment, identification of leak-prone areas, and defining project scope Assessment 2 weeks Installation of IoT-based leak detection sensors, setting up communication networks, and system configuration 6 weeks Deployment Integration with existing pipeline monitoring systems and cloud-based platforms for data collection 3 weeks Integration System testing and calibration, ensuring accurate leak detection and data syncing with centralized monitoring systems Optimization Ongoing info@rejigdigital.com rejigdigital.com +1 (510) 956 6572

3. OVERALL IMPACT Leak Detection Accuracy & Safety: Operational Efficiency: 45% reduction in undetected leaks, enabling faster and more effective response. Improved pipeline safety by identifying and mitigating leaks before they escalate. 25% reduction in downtime through early leak detection and predictive maintenance. Optimized repair processes, reducing operational disruptions and maintenance costs. Environmental Protection: Cost Savings: 18% savings in repair costs by preventing large-scale pipeline failures. Lower operational costs due to improved leak detection and efficient resource allocation. Significant reduction in environmental risks by quickly addressing leaks. Enhanced compliance with environmental regulations through continuous monitoring. IoT enables real-time leak detection in our pipeline system, ensuring quick responses and minimizing environmental impact. This proactive approach enhances safety, efficiency, and operational reliability. OPERATIONS MANAGER, [OIL & GAS PIPELINE MAINTENANCE] info@rejigdigital.com rejigdigital.com +1 (510) 956 6572