Advancing Well Integrity in Oil & Gas Through Innovative Technologie

1. CASE STUDY Innovative Technologies Driving Well Integrity in Oil & Gas CLIENT BACKGROUND A multinational oil & gas operator managing extensive upstream assets, including offshore and onshore wells. The client focuses on maximizing operational reliability, ensuring safety compliance, and minimizing environmental impact throughout the well lifecycle. Projects Well integrity monitoring and real-time analytics Oil & Gas Upstream Industry Fleet Sizes 120+ Wells (Onshore & Offshore) CHALLENGES Corrosion Pressure Fluctuations Seal Failures Mechanical Wear Metal casings corrode over time due to exposure to water and gases, which weakens the well’s structural integrity and can lead to failures. Variations in well pressure cause deformation or rupture of casing components, increasing the risk of leaks and operational hazards. Inadequate or damaged seals between the wellbore and formation allow fluid or gas migration, potentially contaminating surrounding areas. Repeated mechanical stress and vibrations cause fatigue and wear on downhole equipment, affecting overall well performance.

2. IOT SOLUTIONS IMPLEMENTED 01 02 03 04 05 Predictive Maintenance Downhole Monitoring Casing Inspection Acoustic Emission Pressure & Temperature Installation of downhole monitoring systems for ongoing, detailed well health data Advanced electromagnetic and ultrasonic inspection tools to assess casing integrity Integration with predictive analytics platforms to enable proactive maintenance Deployment of acoustic emission sensors for early fault detection Use of temperature and pressure monitoring devices for real-time well condition tracking OVERALL IMPACT Reduced Failures: Cut unexpected well failures by 28% through early issue detection. Improved Safety: Boost worker and environmental safety with better risk control. Lower Costs: Streamline maintenance to reduce operational expenses. Better Decisions: Use detailed well data for informed management and compliance. Extended Well Life: Increase well lifespan and maximize production efficiency. Enhanced Productivity: Optimize workflows for higher operational output and efficiency. Implementing advanced well integrity technologies has transformed our field operations. Real-time data from acoustic and downhole monitoring has minimized failures and improved compliance. The impact on safety, uptime, and decision-making has been remarkable. — RAJIV MEHTA, HEAD OF OPERATIONS Integrating IoT into our construction fleet has completely transformed how we manage operations. From real-time tracking and fuel monitoring to predictive maintenance and automated reports — everything is now at our fingertips. We've reduced fuel wastage by nearly info@rejigdigital.com rejigdigital.com +1 (510) 956 6572