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ISO/TS 16949:2002 By Matthew Pavelek Boise State University What will be covered Definition Brainstorming Exercise Explanation The purpose and benefits Example Summary Definition

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iso ts 16949 2002

ISO/TS 16949:2002

By Matthew Pavelek

Boise State University

what will be covered
What will be covered
  • Definition
  • Brainstorming Exercise
  • Explanation
  • The purpose and benefits
  • Example
  • Summary
definition
Definition
  • ISO/TS 16949:2002 is the newest automotive quality standard which was developed to be aligned with the ISO 9001:2002 standard
  • It is a worldwide accepted standard for suppliers of automobile manufacturers
brainstorming exercise
Brainstorming Exercise
  • Brainstorm on how a new quality standard can benefit your company
  • Brainstorm on the type of quality improvements that can be made in your company
developers of iso ts 16949 2002
Developers of ISO/TS 16949:2002
  • The ISO/TS 16949:2002 standard was developed by an ad hoc group of automotive manufacturers and their respected trade associations
    • The goal was to develop a universally accepted set of quality management standards for the automotive industry
developers of iso ts 16949 20026
Developers of ISO/TS 16949:2002
  • The partnership that developed the ISO/TS 16949 standard was comprised of the following groups
    • International Automotive Task Force (IATF)
    • Japan Automobile Manufacturers Association (JAMA)
    • With the support of the ISO technical committee ISO/TC 176
development of iso ts 16949 2002
Development of ISO/TS 16949:2002
  • ISO/TS 16949:2002 is the international equivalent and combination of the following standards
    • QS-9000 (USA)
    • EAQF (France)
    • VDA6 (Germany)
    • AVSQ (Italy)
development of iso ts 16949 20028
Development of ISO/TS 16949:2002
  • ISO/TS 16949:2002 was developed to be aligned with the new ISO 9001:2000
  • ISO/TS 16949:2002 was implemented in March 2002 to replace ISO/TS 16949:1999
development of iso ts 16949 20029
Development of ISO/TS 16949:2002

BSI Management Systems-available at emea.bsi-global.com

purpose of iatf in iso ts 16949 development
Purpose of IATF in ISO/TS 16949 Development
  • To develop a consensus regarding international quality requirements
  • Develop policies and procedures to ensure worldwide consistency
  • Provide training to support ISO/TS 16949
  • Establish formal liaisons to support objectives
reasons for iso ts 16949 2002 implementation
Reasons for ISO/TS 16949:2002 implementation
  • Recognized internationally
  • There are no plans to update QS-9000, VDA6.1, EAGF, or AVSQ
  • Suppliers are either required or encouraged to upgrade to ISO/TS:16949
reasons for iso ts 16949 2002
Reasons for ISO/TS 16949:2002
  • Eliminates the need for multiple registrations
  • Technical specifications compliment current quality improvement methodologies
qs 9000
QS-9000
  • Current plans are not to eliminate
  • No current plans to update
  • Has reached the end of its development life
  • Is no longer supported by manufacturers or suppliers
  • Will expire on December 15, 2003
problems with qs 9000
Problems with QS-9000
  • Problem suppliers are able to maintain registration
  • Does not utilize the process approach to quality management
  • Falling credibility of certification process
  • Is not a universally accepted certification
iso ts 16949 2002 implementation
ISO/TS 16949:2002 Implementation
  • Is not at this time an overall replacement for QS-9000
    • Renault and PSA strongly recommend upgrading to ISO/TS 16949
    • Ford, GM, and DaimlerChrysler currently recognize ISO/TS 16949:2002
    • Ford, GM, and DaimlerChrysler will replace QS-9000 with ISO/TS 16949
iso ts 16949 2002 vs qs 9000
ISO/TS 16949:2002 VS QS-9000
  • More demanding than QS-9000 by requiring
    • Senior management involvement
    • Product realization
    • Analysis and improvement
    • Supplier development
    • Organizational performance
goals of iso ts 16949
Goals of ISO/TS:16949
  • Continual improvement
  • Defect prevention
  • Reduction of variation
  • Reduction of waste in the supply chain
iso ts 16949 2002 requirements
ISO/TS 16949:2002 Requirements
  • A focus on continual improvement
  • Customer satisfaction requirements
  • Preventative action process
  • Improved employee training requirements
iso ts 16949 2002 requirements19
ISO/TS 16949:2002 Requirements
  • Required communication with suppliers and customers to assure quality
  • Improved employee quality responsibilities
iso ts 16949 2002 requirements20
ISO/TS 16949:2002 Requirements
  • Includes detailed, sector specific requirements for
    • Employee competence
    • Awareness and training
    • Design and development
    • Production and service provisions
    • Control of monitoring and measuring devices
    • Measurement, analysis, and improvement
benefits of iso ts 16949 2002
Benefits of ISO/TS 16949:2002
  • Improved supplier product
  • Improved process quality
  • Improved global sourcing confidence
  • Common, consistent quality systems approach
example
Example
  • Wescast Industries earned ISO/TS 16949 certification
    • Certified for all five of its Ontario manufacturing facilities
    • Recognizes commitment to quality and customer requirements
    • Significant to customers
    • Will increase global presence
summary
Summary
  • ISO/TS 16949 is clearly the superior certification due to
    • Worldwide acceptance
    • Only one necessary certification
    • Support from both suppliers and manufacturers
summary cont
Summary Cont.
  • Compatibility with current quality improvement philosophies
  • Improved focus on senior management development, employee involvement, and customer significance
  • Enhanced certification requirements
  • Focus on processes
references
References

International Organization for Standards: Ref.:818, March21,2002

BSI Management Systems-available at emea.bsi-global.com

International Automotive Oversight Bureau-available at www.iaob.org

Supplier letter from DaimelChrysler, GM,and Ford. Dated August 2002

references26
References

Eagle Group USA, INC-available at www.eaglegroupusa.com

Future of APQP and PPAP in doubt. Quality; Troy: Jan2002; Roderick A Munro

Wescast Earns ISO/TS 16949 Certification. Business Wire; July 2, 2002