1 / 27

Long Straight Sections WBS U1.03.02.01

Long Straight Sections WBS U1.03.02.01. Leonard Morrison Long Straight Sections Technical Lead APS Engineering Support Division/Mechanical Engineering & Design Group DOE Lehman CD-2 Review of APS-Upgrade 4-6 Decem ber 2012. Outline. Scope of Work Staff / Org Chart Requirements Design

paley
Download Presentation

Long Straight Sections WBS U1.03.02.01

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Long Straight SectionsWBS U1.03.02.01 Leonard Morrison Long Straight Sections Technical Lead APS Engineering Support Division/Mechanical Engineering & Design Group DOE Lehman CD-2 Review of APS-Upgrade4-6 December 2012

  2. Outline • Scope of Work • Staff / Org Chart • Requirements • Design • Interfaces • Risks • Review Recommendations • ES&H • Cost • Schedule DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  3. Science Case / Technical Motivation • Goals for APS-U include higher brightness and capacity • Provision of Long Straight Sections (LSS) meets this need • Very long devices for flux-hungry experiments • Long devices in spite of canting • Optimized superconducting devices requiring space for cryostat • LSS also meets the need for short-pulse x-rays • Provides room for SPX cavity cryostats • Reduces crowding out of insertion devices M. Borland APS-U Directors Review March 15, 2011 DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  4. Long Straight Sections Scope / Cost Summary User Beam Superconducting Undulator LSS Layout (Sector 1 only) Stored Beam Girder 5 (Typical 3-sectors) Revolver Undulator Canting Magnets 3-m long SCU-2 Cryomodule Girder 1 (Typical 3-sectors) DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  5. Long Straight Sections - Scope • Design, Fabricate, Assemble, and Install: • Girders 5 and 1 • Tapered transitions • Support structures • Vacuum systems • Bellows • Valves • Drift Space Chambers • Place Holder Chambers • Insertion devices and SPX systems interface with the long straights in their respective sectors. • Design and testing of bellows, drift space chambers, and place holder chambers by these groups will be used in the long straight sections. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  6. Long Straight Sections Scope – Cont’d • Deliverables: • Reconfigured girders 5 and 1 assemblies • Long taper transition assemblies • 6.0” flanged all-metal gate valves with storage ring elliptical aperture • 4.63” flanged all-metal gate valves with 52.0 mm diameter aperture • 6.0” flanged bellows assemblies with storage ring elliptical aperture • 4.63” flanged bellows assemblies with 52.0 mm diameter aperture • SCU replacement vacuum chamber • SPX replacement vacuum chamber • Drift space vacuum chambers • SPX taper transitions – 52.0 mm diameter to storage ring ellipse • SCU taper transition – 7.2 mm x 53.0mm slot to storage ring ellipse Long Taper Transition Gate Valve Bellows User Beam Short Pulse X-ray (SPX) LSS Layout (2-sectors) Girder 5 Stored Beam Revolver Undulator SPX Cryomodule DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012 Girder 1

  7. Long Straight Sections - Project Team • Marion White - Associate Project Manager • Leonard Morrison – Technical Lead • Ralph Bechtold and Edward Theres – Installation (20+ yrs at the APS) • Joseph Gagliano – Vacuum Chamber Welding and Storage Ring Vacuum System (20+ years and over 300 chambers welded and certified) • William Turner – Mechanical Designer • Mechanical Designers and Technicians (average 15 yrs at the APS) • Patric Den Hartog – Group Leader for Mechanical Engineering and Design Marion White Ralph Bechtold Edward Theres William Turner Leonard Morrison Joseph Gagliano DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  8. Long Straight Sections Requirements • The existing storage ring Insertion Devices (ID) straight sections are designed for 4.8 m of undulators. • Magnets on adjacent girders will be reconfigured and their respective vacuum chambers and girder weldments modified. • This will create approximately 7.7 m of space for longer undulators or a combination of undulators and superconducting devices. • The technical requirements for the Long Straight Sections (LSS) are derived from the APS-U Long Straight Sections and Lattice Physics Requirements Document, APSU_1429111. • Sectors 1, 5, and 7 will be converted into long straights. • Sector 1 will be populated with conventional and Superconducting Undulators (SCU). • Superconducting rf deflecting cavities and conventional undulators will be installed in sectors 5 and 7. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  9. Long Straight Sections Requirements – Cont’d Table 1 Summary of Magnets Lattice – (Z=0 at center of ID Straight) • First installation: Magnets and photon absorbers will be taken from our inventory of spares. • Future installations: Magnets and photon absorbers taken from those removed from previous installations. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  10. Long Straight Sections Requirements – Cont’d Table 2 Summary of Vacuum Transitions Parameters SCU Chamber to APS Extrusion APS Extrusion to ID Chamber User Beam Stored Beam 53.2cm taper transition 51 cm taper transition ID Chamber SCU Chamber APS Extrusion ID Chamber DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  11. Existing Girder 5 Configuration Stored Beam BQ3/BQ1 – 0.5 m Quadrupoles BS1 – Sextupole BQ2 – 0.8 m Quadrupole BH2/BV2 – Horizontal/Vertical Corrector BH1/BV1 – Horizontal/Vertical Corrector BQ3 BQ1 BQ2 BS1 BH2/BV2 BH1/BV1 Existing Girder 5 Vacuum Chamber User Beam BP1 & BP2 – Beam Position Monitors EA5 – Photon Absorber BP1 EA5 BP2 Existing Girder 5 Support Weldment DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  12. Reconfigured Girder 5 Magnets Reconfiguration Replace 0.8 m quad with 0.5 m quad (BQ2 w/ BQ1) Eliminate corrector magnet (BH1/BV1). Move corrector magnet BH2/BV2 upstream. Stored Beam BQ3 BQ2 BS1 BH2/BV2 LSS Girder 5 Vacuum Chamber User Beam Vacuum Chamber Modification Eliminate beam position monitor BP1 Move photon absorber EA5, upstream. Change vacuum chamber length from 3.64m to 2.65 m BP2 EA5 LSS Girder 5 Support Weldment Girder 5 Modification Change girder length from 3.60 m to 2.62 m. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  13. Existing Girder 1 Configuration AH1/AV1 – Horizontal/Vertical Corrector AQ1/AQ3 – 0.5 m Quadrupoles AH2/AV2 – Horizontal/Vertical Corrector AQ2 – 0.8 m Quadrupole AS1 – Sextupole Stored Beam AQ1 AQ2 AQ3 AS1 AH2/AV2 AH1/AV1 Existing Girder 1 Vacuum Chamber AP1 & AP2 – Beam Position Monitors EA1 – Photon Absorber AP1 AP2 EA1 Existing Girder 1 Support Weldment DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  14. Reconfigured Girder 1 Magnets Reconfiguration Replace 0.8 m quad with 0.5 m quad (AQ2 w/ AQ1) Eliminate corrector magnet (AH1/AV1). Move remaining corrector magnet AH2/AV2 downstream. AQ1 AQ3 AS1 AH2/AV2 LSS Girder 1 Vacuum Chamber Vacuum Chamber Modification Eliminate beam position monitor AP1 Change vacuum chamber length from 3.76 m to 2.0 m EA1 AP2 LSS Girder 1 Support Weldment Girder1 Modification Change girder length from 3.71 m to 2.40 m DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  15. Documents in Process • LSS ESD Draft – APS-U Long Straight Sections # APSU-1.03.02.01-ESD-000 on APSU SharePoint. • Drawings: • U132010102-101111 • U132010102-101121 • U132010102-101100 (2 sheets) • U132010102-101101 (4 sheets) • U132010102-101102 • U132010102-101107 • U132010102-101108 • U132010102-101000 • Sector 1 SCU Long Straight Section Layout • Sectors 5 SPX Long Straight Section Layout • Sectors 7 SPX Long Straight Section Layout DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  16. Interfaces • LSS for the SCU will be installed at sector 1. The scope for the SCU and conventional undulators is covered under WBS #U1.03.04, and includes design, fabrication, testing, and installation. • LSS for the SPX will be installed at sectors 5 and 7. The scope for the SPX systems is covered under WBS #U1.03.03, and includes design, fabrication, testing, and installation. • At the preliminary design level of the LSS for both of these systems, the vacuum and mechanical interfaces have been identified. • Weekly integration meetings involving the LSS, SPX, and SCU Groups are ongoing. • The LSS Interface Control Document will describe the mechanical and vacuum interfaces with the SCU and SPX systems. • Interfaces with the existing storage ring vacuum system and other systems such as water, power, diagnostics, and controls will also be included. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  17. Long Straight Sections Risks • If there is a failure with the SPX cavities or SCU and it becomes necessary for them to be removed them from the ring • Place holder chambers, purchased by the project, will be available for installation. • These chambers will already have been tested and proven for operationsduring the SPX-0 and SCU-0 R&D storage ring tests. • Once the girders are taken out and the space is reconfigured for the new equipment to be installed, it will be difficult to re-install the old devices if components do not come together as designed. Location of existing devices such as girders 4 and 2, that are adjacent to the long straight sections will be mapped and included in the LSS layouts to minimize the risks that components being installed will not fit the space provided. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  18. Review Recommendations Preliminary design internal review was held on October 30, 2012 Some of the recommendations already addressed are: • Every reasonable effort should be made to maximize the space available for insertion devices since this is the ultimate driver for the effort. • Reviewed the vacuum chamber designs and shortened girder 1 vacuum chamber an additional 30 cm. Currently working with welding experts on fabrications methods that might allow us to further shorten girder 5 vacuum chamber. • The referenced AQ1 and BQ1 magnet locations are not be correct due to recent modifications. The LSS designs should reference the latest girder configurations. • Corrected magnets configuration showing AQ1 and BQ1 in correct locations. Other recommendations are being addressed. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  19. Long Straight Sections ES&H • Integrated Safety Management System (ISMS) • APS-U Project following Argonne’s ISMS program requirements • Argonne Integrated Safety Management System (ISMS) Description recently revised and submitted to DOE ASO • Describes framework for integrating ESH requirements with mission objectives • References Argonne LMS procedures which implement specific portions of the ISMS • Identify General Safeguards and Security Requirements • There are no special materials or project specific security requirements • APS-U Project is required to follow Argonne’s Operations Security Program (OPSEC) Master Plan DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  20. Long Straight Sections ES&H – cont’d • For the installation of the long straight sections, electrical and mechanical hazards have been considered. Personnel working in these areas will have completed the necessary training. • Health Physics will survey all girder assemblies and other devices before they are removed from the tunnel. • Procedures that were used during the APS construction and are used during current shutdown/maintenance periods that are applicable to this installation will be used. • In addition to the application of Integrated Safety Management (ISM), the Laboratory-wide Argonne Procedures, LMS-PROC-64 (Non-Experimental Work Planning and Control), LMS-PROC-65 (Non-Experimental Skill-of-the Worker), and LMS-PROC-152 (Blind Penetration of Floors, Walls, Ceilings, and Exterior Foundations), there will be a written installation procedure that addresses safety concerns. DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  21. Long Straight Sections Cost Summary Girder 1 Vacuum/Mechanical Components _ Non-labor $442K for 3 sectors • Sector 1 Girder 1 Vacuum/Mechanical Component - $152,578.61 • Sector 5 Girder 1 Vacuum/Mechanical Component - $134,799.76 • Sector 7 Girder 1 Vacuum/Mechanical Component - $134,799.76 Total: $422,178.13 DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  22. Long Straight Sections Cost Summary – Cont’d • Sector 1 • Girder 1 Vacuum Chamber Assembly & Supports Ready for Installation - $56,368.27 • Vacuum System (bellows, replacement chambers, taper transitions, valves) - $70,650.34 • Locating Cart (one-time purchase for installation at all 3 sectors) - $25,560.00 • Total: $152,578.61 • Sector 5 • Girder 1 Vacuum Chamber Assembly & Supports Ready for Installation - $50,963.68 • Vacuum System (bellows, replacement chambers, taper transitions, valves) - $83,836.08 • Total: $134,799.76 • Sector 7 • Girder 1 Vacuum Chamber Assembly & Supports Ready for Installation - $50,963.68 • Vacuum System (bellows, replacement chambers, taper transitions, valves) - $83,836.08 • Total: $134,799.76 DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  23. Long Straight Sections Cost Summary Chart by FY DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  24. Long Straight Sections Schedule Summary DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  25. Long Straight Sections BOE Contingency DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  26. Work between CD-2 and CD-3 • Start the final design for the Long Straight Sections • Start writing Interface Control Documents for the LSS • Continue to review and update Engineering Specifications Document for the LSS • Internal Review for the LSS final design DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

  27. Summary • Magnets reconfiguration on girders 5 and 1 are done according the APS-U Long Straight Sections and Lattice Physics Requirements Document. • Tapered transitions for both SCU and SPX LSS meet the minimum LSS PRD specifications. • Layout drawings for the SCU and SPX sectors are complete to the preliminary design phase. • Modifications to the respective girders vacuum chambers and girder supports are done to suit the magnets lattice reconfiguration. • Preliminary drawings of girder and vacuum chamber components are being processed. • The cost is $1,452k • We are ready for CD2 DOE Lehman CD-2 Review of the APS Upgrade Project 4-6 December 2012

More Related