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Year of Foundation: 1969 Headquarters: Via Ludovico d’Aragona,7 20132 Milano - ITALIA Associates: GRAFIKONTROL VERTRIEB GmbH Kurhausstrasse 52 D-23795 Bad Segeberg - GERMANY NEW CELIO ENGINEERING S.A. CH-6775 Ambri - SWITZERLAND. The Company.
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Year of Foundation: 1969 Headquarters: Via Ludovico d’Aragona,7 20132 Milano - ITALIA Associates: GRAFIKONTROL VERTRIEB GmbH Kurhausstrasse 52 D-23795 Bad Segeberg - GERMANY NEW CELIO ENGINEERING S.A. CH-6775 Ambri - SWITZERLAND The Company
Development, manufacturing, installation of: Colour and Cut-Off register controlsfor: commercial and newspaper web-offset presses (CR25, CR26, CR8, CR25TP) publication gravure presses (CR39, CR8, CR12) packaging gravure and flexo presses (CR33, CR34) CORE BUSINESS
CORE BUSINESS • In line closed loop Colour Density and Viscosity controlsfor: publication gravure presses(Densikontrol, Ravicolor) • In line closed loop Colour Density controlsfor: commercials and newspapers web-offset presses (Densiweb)
CORE BUSINESS • Paper Quality controlsfor: • publication rotogravure • commercials and newspaper web-offset presses (Webscan) • Viscosity and Print Quality controlsfor: • Packaging gravure and flexographic presses (Viscolor, Grafikscan)
CR 25– Circumferential and lateral Colour Register Control with micro marks. CR 26– Circumferential and lateral Colour Register Control before dryer with micro marks. CR 8– Full automatic Longitudinal and Side-lay ribbons Register Control. DENSIWEB– In-line optical densitometer with closed-loop regulation. WEBSCAN– 100% web defect detection Products for Web-offset presses
Hardware e software designed and produced by Grafikontrol to avoid obsolesces. LCD and Touch-screen videos. Motorized cameras and detecting heads with self-centering optics. High speed custom cameras. Use of high brilliance white LED technology to guarantee the best reliable and durable (11 years) light source The Technology
Speed, accuracy and high reliability. Assurance of full automatic make ready Huge waste reduction. Touch screen and Windows based graphic allows friendly use and minimal operator training. Performances
CR 25 - CR 26 Circumferential and Lateral Micro-mark Register Control
CR 25 - CR 26 • LED source lights with min. 100.000 hours life time. • Cameras mounted on motorized bars, optics, electronic boards and light sources are designed by Grafikontrol • Electronic boards with DSP (Digital Signal Processing) image processor. • Micro marks are geometric shapes and not dots, not subject to print conditions. They can be placed anywhere. • Image Acquisition: the high speed camera reaches up to 200 images/sec, allowing a reading at every cylinder revolution.
4 mm 100 mm 100 mm 3 mm 66 mm CR 25 - CR 26 • The equipment allows, at each new job, to carry out fully-automatic start-up without the operator’s intervention, enabling a considerable reduction in wastes and start-up times
RETRACTING DEVICE FOR WEB UP CR 25 - CR 26 CR 25 CAMERA WITH MOTORIZED BAR
Real time visualisation of marks and . . . instantaneous error value for each color CR 25 - CR 26 • User-friendly with touch-screen video
CR 8 Longitudinal and Side-lay Ribbons Register Control
CR 8TS • LED source lights with min. 100.000 hours life time • Register error correction up to ±100 mm for both longitudinal and side register • Full automatic start up for both cut-off and side-lay register without operator’s intervention • Side register is controlled with no printing (ribbon slitting edge) • No mark loss, nor variations on longitudinal register when correction is made on the side register due to continuous mark auto-centering
CR 8TS • One single detecting head for both longitudinal and side register control • Cut-off register controlled through a small mark, placed in a 3,2 mm non printed gap
Detecting head setting Individual Ribbon register behaviour CR 8
DENSIWEB CLOSED LOOP COLOUR DENSITY CONTROL
DENSIWEB • Lighting with high brilliance white LED matrix (min 100.000 hours life time). • Closed loop control of both Colour Densities and Chromatic Balance. • Information about dot gain, print contrast, slur, trapping for each key, for best colour analysis. • Reading of two keys simultaneously (twice as fast as closest competitor system) and immediate correction of the density of the two sectors (not at the end of the web scanning). • User friendly. • High waste reduction at every make-ready of new jobs: ~1500 copy waste for a 48 pp press.
100% 100% 100% 100% 100% grey 100% grey 100% grey 100% grey PANTONE 100% PANTONE 100% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50% DENSIWEB Densitometric scales Densitometric scale for the control of 2 PMS colours Different Marks size: height 1,5 mm - 2 mm - 4 mm White space required: Marks size + 2 mm
Colour Density Set-Point measured values DENSIWEB The system automatically controls: and …
Set-Point measured values DENSIWEB Chromatic balance
DENSIWEB References In 4 years more than 150 installations. After the first system, many customers extended DENSIWEB to all their presses
WEBSCAN WEB DEFECTS DETECTION
WEBSCAN • Continuous paper quality control from roll stand to press delivery. • Quick interpretation to distinguish paper breaks due to the web defect, roll prep or press issues. • PAPERSCAN:1 mm2 defects detection sensitivity for spots, patches, folds, dirt, holes, cuts, breaks, tears and edge-nicks. • PAPERSCAN:Lighting system made of LED modules with lifetime higher than 100 000 hours. • BREAKSCAN:Continuous high speed video recording of running web up to 1500m/min. • BREAKSCAN:Sequence of events, causes of web breaks, can be analyzed frame by frame.
WEBSCAN The system uses two detection modules: PAPERSCAN BREAKSCAN
Reel and job data Holes Tears Spots Splices PAPERSCAN
Defect’s information PAPERSCAN Crease
Defect’s information PAPERSCAN Patch
Image print PAPERSCAN Hole
Report print PAPERSCAN Tear
Greyness chart PAPERSCAN Splice
Cameras positions Press speed BREAKSCAN