North India Compressors : Enhancing Efficiency and Quality

1. NORTH INDIA COMPRESSORS A Multi-Product Company ..... A Multi-Product Company ..... A Multi-Product Company ..... www.northindiacompressors.com

2. KAESER SAVE ENERGY WITH THE KAESER SIGMA PROFILE Energy Saving with KAESER Air systems investment Maintenance costs Energy costs Every KAESER rotary screw airend is equipped with energy saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller bearing ensure long service life with maximum reliability. LOW SPEED OPERATION r -Hig the h O Speed Large, low speed airends are more efficient than small high speed airends because they supply more air for the same drive power. Low speeds mean less wear and consequently less maintenance costs. d e e p S w o L - R E S A K QUIET AND EFFICIENT RADIAL FAN The quiet and powerful radial fan draws in cool ambient air through the cooler. Its high residual thrust can deal with partial clogging of the cooler and still have enough reserve to allow connection of a long exhaust duct. In addition, the radial fan consumes significantly less drive power than conventional axial fans, saving even more energy. ELECTRONIC THERMO MANAGEMENT The innovative Electronic Thermo Management (ETM) system dynamically controls fluid temperature to provide reliable prevention of condensate accumulation. This enhances energy efficiency, for example, by enabling heat recovery to be precisely tailored to meet customer’ exact needs. SIGMA CONTROL 2 The SIGMA CONTROL 2 ensures efficient control and system monitoring. The large display and RFID reader ensure effective communication and maximum security. Multiple interfaces provide exceptional flexibility. The SD card slot makes updates quick and easy. ENERGY-SAVING 1:1 DRIVE The motor and airend are joined by the coupling and its housing to form a compact and durable unit that is virtually maintenance-free. Furthermore, reliability and service life are increased through elimination of wear and transmission losses, as 1:1 drive reduces the number of components needed in comparison with gear drive. SELECTION CRITERIA - Compressed Air Systems 75% Power Cost System Flexibility & Features Maintenance Cost Initial Cost Power Cost THE FUTURE, TODAY : IE4 MOTORS IU M M EF E 10% 15% R P R E P U F I C I E N C Y KAESER is currently the only compressed air systems provider to equip its compressors with Super Premium Efficiency IE4 motors as standard, thereby ensuring maximum performance and energy efficiency. S IE 4 Maintenance Investment Rotary screw compressors with 1:1 drive (Up to 500 kw) DSD-HSD SERIES FAD* Overall Package at Working Pressure m /min 25.15 20.40 16.15 30.20 24.70 19.98 36.2 29.72 23.1 42.2 35.4 28.92 48.20 37.63 29.52 58.40 47.57 37.00 66.40 54.44 43.72 72.40 59.48 47.87 78.40 65.31 53.07 84.4 71.15 58.27 Max. Working Pressure Rated Motor Power Air Dimension WxDxH Sound Level** Working Pressure Weight connection Model Bar cfm Bar kw mm dB(A) kg. 3 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 888 721 570 1067 872 706 1278 1050 816 1490 1250 1021 1702 1329 1254 1042 1680 1306 2345 1923 1544 2557 2101 1691 2769 2307 1874 2946 2513 2058 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 74 132 2690X1910X2140 3950 DSDX 245 DN 80 75 160 2690X1910X2140 4450 DSDX 305 75 200 2800X2000X2140 4935 ESD 352 DN 125 250 2800X2000X2140 76 5000 ESD 442 250 3495X2145X2360 79 6580 FSD 475 DN 150 315 3495X2143X2360 79 6750 FSD 575 360 3570X2145X2350 71 8100 HSD 662 400 3570X2145X2350 72 8500 HSD 722 DN 150 450 3570X2145X2350 72 8600 HSD 782 500 3570X2145X2350 73 8700 HSD 842 o *Flow rate in accordance with ISO 1217:2009, Annex C : Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 C ** Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum working pressure and maximum speed; tolerance : +3 db (A)

3. Modular rotary screw compressors with refrigeration dryer (Up to 22 kw) SX- ASKT SERIES Max. Working Pressure Power Working Pressure consumption Bar Bar kw kw cfm m /min 7.5 10 0.26 9 11 FAD* Overall Package at Pressure dew point Refrigeration dyer power Rated Motor Working Pressure Air Dimension WxDxH Sound Level** Weight Refrigerant connection Model kg dw(A) mm Model oC 3 0.34 12 8 0.18 R 134a +3 590x905x970 59 185 2.2 SX 3T 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 0.45 0.36 0.26 0.60 0.48 0.37 0.80 0.67 0.54 0.94 0.78 0.60 1.32 1.08 0.84 1.62 1.36 1.08 2.00 1.68 1.32 2.50 2.11 1.72 2.86 2.40 1.93 3.51 3.00 2.50 4.06 3.52 2.94 16 13 9 21 17 13 28 24 19 33 27 21 46 38 30 57 48 38 71 59 47 88 75 61 101 85 68 124 106 88 143 124 104 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 8 11 15 3 0.18 R 134a +3 590x905x970 60 185 SX 4T G ¾ 0.26 R 134a +3 590x905x970 61 190 4 SX 6T 5.5 0.26 R 134a +3 590x905x970 64 200 SX 8T 5.5 0.31 R 134a +3 630x1074x1100 64 275 SM 10T G ¾ 7.5 0.31 R 134a +3 630x1074x1100 65 285 SM 13T 9 0.32 R 134a +3 630x1074x1100 66 295 SM 16T 0.46 R 134a +3 750x1240x1260 66 387 11 SK 22T G 1 15 0.46 R 134a +3 750x1240x1260 67 395 SK 25T 15 0.70 R 134a +3 800x1460x1530 65 580 ASK 28T G 1¼ 18.5 0.70 R 134a +3 800x1460x1530 67 600 ASK 34T 0.70 R 134a +3 800x1460x1530 69 620 22 ASK 40T Modular rotary screw compressors with refrigeration dryer (Up to 132 kw) ASD- DSDT SERIES 3.16 2.63 112 93 8.5 12 7.5 10 1770x900x1530 0.8 R 134a +3 65 705 18.5 ASD 35T 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10 13 3.92 3.13 2.58 4.58 3.85 3.05 5.53 4.49 3.71 5.65 4.52 3.76 7.00 5.60 4.43 8.16 6.85 5.47 8.26 6.89 5.50 10.14 8.18 6.74 138 110 91 162 136 111 195 158 131 199 160 133 247 198 156 288 242 193 292 243 194 358 289 238 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 8.5 12 15 1770x900x1530 0.8 R 134a +3 66 750 22 ASD 40T G 1 ¼ 1770x900x1530 0.8 R 134a +3 66 790 25 ASD 50T 1770x900x1530 0.8 R 134a +3 69 845 30 ASD 60T 1990x1030x1700 0.8 R 134a +3 69 1100 30 BSD 65T 1990x1030x1700 G 1 ½ 0.8 R 134a +3 70 1115 37 BSD 75T 1990x1030x1700 0.8 R 134a +3 71 1190 45 BSD 83T 2160x1110x1900 CSD 85T 0.8 R 134a +3 70 1410 45 2160x1110x1900 0.8 R 134a +3 71 1450 55 CSD 105T G 2 1760x1110x1900 1.1 R 134a +3 72 1320 55 CSD 120T 7 12.03 8 424 7.5 10 13 7.5 10 13 7.5 10 13 12.02 10.04 8.06 13.74 11.83 9.86 16.16 13.53 11.49 424 355 285 485 418 348 571 478 406 8.5 12 15 8.5 12 15 8.5 12 15 2160x1110x1900 75 CSD 125T 1.1 R 134a +3 72 1510 2510x1290x1950 1.2 R 134a +3 71 2045 75 CSDX 140T G 2 2510x1290x1950 1.2 R 134a +3 72 2140 90 CSDX 165T DSD 145T 7.5 75 14.00 494 9 R 134a +3 3310x1730x2040 68 3100 2.1 7.5 10 7.5 10 13 7.5 10 13 16.92 13.92 21.00 16.59 13.06 25.15 20.40 16.15 597 491 741 586 461 888 720 570 8.5 12 8.5 12 15 8.5 12 15 3310x1730x2040 2.1 R 134a +3 69 3250 90 DSD 175T DN 65 110 2.35 R 134a +3 3310x1730x2040 70 3650 DSD 205T 71 132 2.35 R 134a +3 3310x1730x2040 3850 DSD 240T 79***) o *Flow rate in accordance with ISO 1217:2009, Annex C : Absolute intake pressure 1 bar (a), cooling and air intake temperature 20 C ** Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, operation at maximum working pressure and maximum speed; tolerance : +3 db (A)

4. HEAT RECOVERY Compressed Air 1kw = 860 kcal/hr CV of Husk = 3000 kcal/kg CV of HSD = 10000 kcal/kg CV of Natural Gas = 12500 kcal/kg Efficiency of Boiler / Furnace = 65%-75% Fluid / Air Cooler Cooled Fluid Airend Cooling Fluid Separator and Reservoir Fluid-Air Mixture Thermostatic Valves Hot Fluid Cold Water Fluid with Heat caused by Compression Industrial Water Heat Exchanger Hot Water Savings with PTG plate heat exchanger system Heated water volume Heated to 70 °C For rotary screw compressor At max. operating pressure Rated motor power Maximum available heat capacity Installation of the PTG system Potential fuel oil saving (HSD) Potential natural gas saving Potential Husk saving Heating cost Husk saving (kg/hr) 4 5 Fuel oil HSD l Heating cost saving INR/Year Natural gas m³ Heating cost saving INR/Year saving INR/Year (ΔT 25 K) Ltr./hr 320 410 (ΔT 55 K) Int./ext. Model bar kW kW kcal/hr Ltr./hr 150 190 Saving Potential for 1500 RH 11 15 9.4 12.0 8084 10320 1589 2028 79450 101400 1317 1681 65850 84050 25000 32000 SK 22 SK 25 8 External 6 36000 45000 52000 15 18.5 22 13.6 16.9 19.8 11696 14534 17028 470 580 680 210 260 310 2299 2856 3347 1905 2367 2773 95250 118350 138650 114950 142800 167350 ASK 28 ASK 34 ASK 40 8 Internal 7.5 9 171250 203950 243400 299700 2838 3380 4034 4967 141900 169000 201700 248350 7 8 18.5 22 25 30 15.2 18.1 21.6 26.6 13072 15566 18576 22876 520 620 740 920 240 280 340 420 3425 4079 4868 5994 54000 64000 76000 94000 ASD 35 ASD 40 ASD 50 ASD 60 8.5 Internal 10 12 12 15 18 95500 118000 141500 30 37 45 27.1 33.5 40.1 23306 28810 34486 930 1150 1380 420 520 630 6107 7549 9037 305350 377450 451850 5061 6256 7488 253050 312800 374400 BSD 65 BSD 75 BSD 83 8.5 Internal 45 55 75 38.6 48.4 59.0 33196 41624 50740 1330 1670 2030 600 760 920 8699 10907 13296 434950 545350 664800 7208 9038 11018 360400 451900 550900 17 21 26 136000 171000 209000 CSD 85 CSD 105 CSD 125 8.5 Internal Saving Potential for 2000 RH 75 90 66 79 56760 67940 2300 2700 1030 1240 14873 17803 743650 890150 12325 14753 616250 737650 29 35 233000 279000 CSDX 140 CSDX 165 8.5 Internal 1030 1190 1520 1850 14873 17127 21859 26592 743650 856350 1092950 1329600 12325 14192 18114 22035 616250 709600 905700 1101750 29 33.5 43 52 233000 268000 342000 416000 9 75 90 110 132 66 76 97 118 56760 65360 83420 101480 2300 2600 3300 4100 DSD 142 DSD 172 DSD 202 DSD 238 8.5 8.5 8.5 Internal 132 160 105 130 90300 111800 3600 4500 1640 2040 23662 29296 1183100 1464800 19608 24276 980400 1213800 46.5 57.5 370000 458500 DSDX 245 DSDX 305 8.5 Internal 200 250 172 198 147920 170280 5900 6800 2690 3100 38761 44620 1938050 2231000 32120 36975 1606000 1848750 76 87.5 607000 698500 ESD 352 ESD 442 8.5 Internal 250 315 215 266 184900 228760 7400 9200 3370 4170 48451 59944 2422550 2997200 40149 49673 2007450 2483650 95 758500 938500 FSD 475 FSD 575 8 External 117.5 360 400 450 500 291 323 348 374 250260 277780 299280 321640 10000 11100 12000 12900 4560 5060 5450 5860 65578 72790 78423 84283 3278900 3639500 3921150 4214150 54342 60317 64986 69841 2717100 3015850 3249300 3492050 128.5 142.5 153.5 165 1027000 1140000 1228000 1320000 HSD 662 HSD 722 HSD 782 HSD 842 Internal 8.5 PREFILTERS Prefilters are used to reduce big dust particles like cotton dust in textile industry, sticky dust in rice/dall industry & other environmental dust before entering into air filters. Therefore increases the life of air filters. Prefilters element is washable, cleanable & easy to fit. Prefilters are installed outside the compressor canopy & at the inlet of suction to the airfilters.

5. ECO-DRAIN - ADV WITH ZERO AIR LOSS SOME CALCULATION BASED ON LEAKAGE LOSSES LEAK HOLE (mm) POWER WASTED (kw) POTENTIAL SAVING (INR/YEAR) FLOW (cfm) at 6 bar Condensate inlet 1.0 2.54 0.45 Rs. 33,286.60 Collection chamber Level sensor 2.0 1.80 10.21 Rs. 1,33,801.64 Solenoid valve 3.0 4.05 22.99 Rs. 3,01,283.03 Valve diaphragm Example: ECO-DRAIN 31 Balance line 4.0 7.15 40.61 Rs. 5,32,192.43 Valve seat Discharge line Pressure min. / max. Climate zone Max. compressor power according to climate zone 1/2/3 cfm's Dryer power max. 1/2/3 cfm's Filter Field of use conden- Floating contact Dimensions W x D x H Weight Electrical performance max. 1/2/3 cfm's supply Model sate a/b 3) bar(g) mm kg ECO-DRAIN 30 0.8/16 1/2/3 106/88/53 212/176/106 1059/883/530 a/b - 164x65x118 0.8 95…240 VAC ±10% (50…60 Hz) / 100…125 VDC ±10% ECO-DRAIN 31 0.8/16 a/b 1/2/3 212/176/123 424/353/247 2119/1766/1236 0.9 179x74x130 * ECO-DRAIN 32 0.8/16 a 1/2/3 424/353/247 847/706/494 4238/3532/2472 1.6 211x74x157 * 0.8/16 a 1/2/3 282/229/141 565/459/282 2825/2296/1413 0.8 ECO-DRAIN 12 158x65x141 230 V / 1 Ph / 50-60 Hz * 1.0/16 a 1/2/3 1236/1059/706 2472/2119/1413 12362/10596/7064 2.0 ECO-DRAIN 13 212x93x162 * Degree of filtration MICRO-FILTERS & CARTRIDGES Model F6 F9 F16 F22 F26 F46 F83 F110 F142 F184 F250 F320 f Flow Rate (CFM'S) 21 31 56 77 92 291 388 501 650 883 1130 162 Clean compressed air at low cost flow rate 0.6 to 32.0 m3/min(21 to 1130 cfm's), pressure 2 to 16 bar KAESER Filter products are the key components for supply compressed air of all purity classes as per the ISO 8573-1 standard and they achieve this with extremely low differential pressure. AIR RECEIVER WITH ACCESSORIES In fulfilling the storage and buffer functions, air receivers play a key role within a compressed air station and provide capacity during periods of peak demand and are often used to separate condensate from the compressed air. It is therefore important for receivers to be correctly sized for the specific system and to be resistant against corrosion; inspection intervals should also be as long as possible. NIC accessory sets are especially tailored to meet the exact needs of the specific application. Ensuring maximum convenience, we include quality components such as ball valves, pressure relief valves, pressure gauges, drain taps, gaskets, fittings and associated smaller components. For added peace-of-mind regarding compliance with waste water and environmental regulations, electronic controlled condensate drains are available as complete sets, including connection components that are matched to the specific air receiver. Work Pressure 8 10 8 10 8 10 8 10 8 10 8 10 8 10 Test Pressure 13.2 16.5 13.2 16.5 13.2 16.5 13.2 16.5 13.2 16.2 13.2 16.5 13.2 16.5 Diameter (mm) 500 500 600 600 800 800 1000 1000 1000 1000 1200 1200 1500 1500 Shell Height 1300 1300 1500 1500 1550 1550 1550 1550 2250 2250 2250 2250 2250 2250 Shell Thick. 5 5 5 6 5 6 6 8 6 8 8 10 10 12 Dish Thick. 6 6 6 8 6 8 8 8 8 8 10 10 12 12 Connections 1” BSP 1” BSP 1” BSP 1” BSP 1-1/2” BSP 1-1/2” BSP 1-1/2” BSP 1-1/2” BSP 2” BSP 2” BSP 2-1/2” BSP 2-1/2” BSP 4” FLANGE 4” FLANGE Capacity (Ltrs.) 300 300 500 500 1000 1000 1500 1500 2000 2000 3000 3000 5000 5000

6. ALUMINUM MODULAR PIPING OD(mm) ID(mm) L(M) Diameter 20 20 25 25 32 32 40 40 50 50 63 63 80 80 100 100 150 150 200 200 20.1 20.1 25.1 25.1 32.2 32.2 40.1 40.1 50.1 50.1 67.6 67.6 84.8 84.8 101.8 101.8 153 153 205 205 17.5 17.5 22.5 22.5 29.0 29.0 36.5 36.5 45.7 45.7 63 63 80.0 80.0 96.8 96.8 147.5 147.5 198.6 198.6 5.8 2.9 5.8 2.9 6 3 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 5.8 2.9 Outer Dia.mm Inner Dia.mm o Aluminium pipe to pipe Connector Aluminium Equal Tee Aluminium Reducing pipe to pipe Joint Aluminium 90 Elbow Aluminium End Cap Aluminium Nipple Socket (Male Thread) Aluminium Quick Drop Quick plug ball valve (Two head / Female Thread) SS 304 SEAMLESS PIPE FIBERTHERM PPRC-FR COMPOSITE PIPE SIZE SELECTION FOR ALUMINIUM PIPE FLOW cfm 6 18 30 41 59 89 148 207 295 443 590 738 885 1033 1180 1475 1770 2065 2300 2655 2950 3245 3450 3835 4248 4720 5015 5900 7080 LENGTH 500M 20 25 25 40 40 40 50 50 63 63 63 63 80 80 100 100 100 150 150 150 150 150 150 150 150 200 200 200 200 50M 20 20 20 25 25 25 40 40 40 40 50 50 50 63 63 63 80 80 80 80 80 100 100 150 150 200 200 200 200 100M 20 20 25 25 25 40 40 40 40 50 50 50 63 63 80 80 80 80 100 100 100 100 100 150 150 200 200 200 200 150M 20 20 25 25 25 40 40 40 50 50 63 63 63 80 80 80 80 100 100 100 100 100 150 150 150 200 200 200 200 300M 20 25 25 25 40 40 40 50 50 50 63 63 80 80 80 80 100 100 100 150 150 150 150 150 150 200 200 200 200 750M 20 25 25 40 40 40 50 50 63 63 80 100 100 100 100 100 150 150 150 150 150 150 150 150 150 200 200 200 200 1000M 20 25 40 40 40 40 50 63 63 63 80 100 100 100 100 100 150 150 150 150 150 150 150 150 150 200 200 200 200 1300M 25 25 40 40 40 50 50 63 63 80 100 100 100 100 100 150 150 150 150 150 150 150 150 150 200 200 200 200 200 1600M 25 25 40 40 40 50 50 63 63 80 100 100 100 100 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 2000M 25 40 40 40 50 50 50 63 63 80 100 100 100 150 150 150 150 150 150 150 150 150 150 200 200 200 200 200 200 Example : If the total length of header piping : 500 meters, capacity : 148 cfm, working pressure : 8 bar. Than suitable nominal diameter is DN50.

7. Scan to Download for Mobile app Scan to Visit our Website Head Office & Factory: Plot No.-206, Phase-II, Sec. 53, HSIIDC, Industrial Estate, Kundli, Distt.-Sonipat, Haryana-131028 Branch Office: PANIPAT : Indian Oil Petrol Pump, Ward Number-15 Gohana Road, Panipat, Haryana-132103 BAHARICH : New Asam, Chauraha, Salarpur Malhipur Road, Baharich, UP-271801 Service Helpline Number: 9310295569/9311695569 For more details on our full range of products: 9555995569/9355395569/9313595569 www.northindiacompressors.com sales@northindiacompressors.com | info@northindiacompressors.com www.northindiacompressors.com