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This project aimed to create a database system for tracking inventory pieces from production to delivery, including unique identifiers and work order information. The final design incorporated new numbering schemes, adhesive labels, and clipboard stations to update the database efficiently. The Access Database system was chosen for its maintainability and user-friendly interface. Prototypes were tested at Venetian, showing success in meeting project objectives and receiving positive feedback for simplicity and effectiveness. Evaluation deemed the project successful, recommending potential expansion with barcoding integration.
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Inventory Group Marcus Jameson, Evan Sheline, Jeff Stine, Michael Breitweiser, Spencer Hill Dr. Giolma – Advisor Tony Franckowiac - Sponsor
Venetian Marble and Granite is a local manufacturer of countertops for residential and commercial building projects. • Each piece is designed and manufactured to custom specifications. • Their largest division molds synthetic marble countertops. Introduction
Venetian wanted: • a way to mark each piece during production for tracking. • a computer database which stored info for each piece: • dimensions • color • location • a way to identify a piece easily on the production floor and during delivery truck loading. • notes • stage in production • work order number Problem Description
Official constraint statement from charter drafted in the fall: “The solution is constrained by the budget and should be able to withstand any conditions encountered in the manufacturing process.” Constraints
Provide a maintainable electronic database for all inventory • According to the capabilities of the chosen database, it will contain information in the problem description Constraints – Project Objectives
Supply a means to track all pieces through manufacturing, storage, and delivery. • Each piece will have a unique identifier linking it to the electronic database which is installed as early as possible in manufacturing Constraints – Project Objectives
4 design elements • New work order numbering scheme • Adhesive Labels • Clipboard check in/out stations • Access database Final Design
New numbering scheme • _ _ - _ _ _ _ • First two digits correspond to year • Last four correspond to the number of work orders that year • Ex: “10-0148” year 2010, 148th order Final Design – New Numbering Scheme
Paper work order Stickers on each piece • The same basic information from the old work orders will be on the new labels. Final Design - Labels
Clipboard stations will now be used as check in/check out points • Sheets will be collected at the end of the day to update the database. Final Design – Clipboard Stations
The database consists of several parts: • Tables, which store the raw data. • Forms, which present the information in an easy-to-read fashion. • Reports, which show only relevant information for a specific task and are based on a query. Final Design – Access Database
Average Weight Report for a given date range. • Work Order Summary for a given work order. Final Design – Access Database Reports
Prototypes were brought to Venetian • Database system • Stickers • User Manual • Clipboard • Feedback was collected • Revisions were made • Final product reached Testing
Looking back at the criteria for the project: • The database stores all necessary information and then some. • It is capable of tracking multiple work orders and multi-piece work orders. • Feedback from David suggests the system is much simpler to use than the current Q&A software. • The new work order numbering scheme provides a unique and logical identifier linking a piece to the database. • Access is much more maintainable than the outdated software Venetian currently uses. Evaluation
Main objectives have been accomplished. • Only small adjustments in the workers’ routines. • Effective and efficient for Venetian’s needs. • Under budget. • We recommend Venetian expand the database. • With production expansion, integrate barcodes. Conclusion
Source: http://www.flickr.com/photos/doberagi/1404539812/ Questions?
We would like to thank: Faculty Advisor: Dr. Giolma Senior Design Professor: Dr. Nickels Contacts at Venetian: Tony Franckowiac David Allen