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Preparation for Production

Preparation for Production. Material Approval from CERN All material documented for flammability characteristics and approved by CERN. Preparation for Production. Manpower Additions since Dec ‘99 1 additional tech in MP9 factory (baseline workforce:7 technicians) CO approved on ~ Jan ‘00

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Preparation for Production

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  1. Preparation for Production • Material Approval from CERN • All material documented for flammability characteristics and approved by CERN.

  2. Preparation for Production • Manpower • Additions since Dec ‘99 • 1 additional tech in MP9 factory (baseline workforce:7 technicians) • CO approved on ~ Jan ‘00 • 1 additional tech for QA/QC FNAL/IHEP/PNPI & kit preparation • 1 FTE additional inspector for Frame Inspection • 1.2 FTE additional procurement support for Frame Procurements • CO under approval

  3. Preparation for Production • Production Readiness Review II • All issues from PRR I considered adequately addressed and resolved • OK for FNAL production of CSC chambers.

  4. FNAL Activity PNPI Site parts and critical tooling (smaller chambers) smaller CSCs+Electronics, tested installation/commissioning large CSCs UC Site large CSCs+Electronics, tested installation/commissioning Fermilab Site: - panel production - large CSC assembly CERN large CSCs+Electronics, tested installation/commissioning large CSCs UF Site Procurement parts and critical tooling (smaller chambers) smaller CSCs+Electronics, tested installation/commissioning Wire Panels IHEP Site Guard strips Gap bars (UF) Wire fix bars Frames (FNAL) HV Connector (UW) Frames/HV Connector (UW) Etc.

  5. FNAL Activity:Milestones @ FNAL-FY99

  6. FNAL Activity:Milestones @ FNAL-FY00

  7. Prototyping & Production Sign-off • Prototyping Schedule • ME1/2 Assembled by Jan. ‘00 • ME2/1 Assembled by May ‘00 • ME3/1 Assembled by Jun. ‘00 • ME1/3 Assembled by Jun. ‘00 Aug. ‘00 • 4 ME234/2 Pre-production chambers • Production Sign-off • Production to be agreed upon by all L2-L3 Managers through the Configuration Control Process • ME234/2 Jul. ‘00 • ME1/2 Aug. ‘00 • ME2/1 Sep. ‘00 • ME3/1 Dec. ‘00 • ME1/3 Sep. ‘00

  8. FNAL Factories - Lab 8 90 ME2324/2 Chamber(~60%) 15/553 Rejected Panels (2.7%)

  9. Manpower Experience

  10. Manpower Experience

  11. Foreign Factory Setup • Setting up a Factory implies placing many activities/items under control • 10 Chamber kits shipped to Russia/China by Jan.-Feb. ‘01 • Tooling • Assembly, Commissioning & Shipment • Operating Procedures • Parts Control • Parts Inspection & Shipment • Parts Accounting • Parts Storage and Flow to the Production Floor • Chamber Assembly Activities • Assembly Procedures & Personnel Training • Definition/tooling for QA/QC Activities • Discrepancy Report Scenarios • Travelers and Measurements Data-basing Underlined Fermilab Responsibilities

  12. Conclusions • CSC Production at FNAL is underway • First CSC production rates in agreement with expectations • Chamber Integration effort on track for China/Russia Chambers • Manpower usage & cost in line with expectations • Preparation for China/Russia Production sites weel under way.

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