High Speed Automation and Gantry Robots Selectable Levels Of Integration - PowerPoint PPT Presentation

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High Speed Automation and Gantry Robots Selectable Levels Of Integration

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  1. High Speed Automation and Gantry RobotsSelectable Levels Of Integration

  2. Automation Products • Breadth of Product Line • HLE Series • HPLA Series • HLEZ Series • HPF3000 • HZR Series • HTR Series • HDM Series

  3. HLE Product Family

  4. HLE Product Family

  5. HLE Product Family • Two Bearing Elements Available: • RB Series: Roller Bearing • SR Series: Linear Bearing with Square Rail

  6. HLE Product Family • RB Series • Polyamide Wheels For Low Friction Drive with Quiet Operation • Over 15 Years Experience with Carriage Wheel Design – Proven track record. • Low Particle Generation (Class 10) • No Periodic Lubrication

  7. HLE Product Family RB Roller Bearing Carriage Options • Standard length • Extended length • Custom length • Dual carriages

  8. HLE Product Family Two Wheel Types in the Roller Bearing Carriage • Eccentric wheels, which allow the play between the carriage and the profile to be removed. • Concentric wheels, which take the majority of the load. • Each wheel consists of a polyamide tread surrounding a sealed bearing. No lubrication is required.

  9. RB Specifications HLE 60 80 100 150 60 80 150 100 mm Cross-Section 160 380 700 1500 Normal Load (Fz) lbs. 330 675 Belt Force (Fx) lbs. 150 235 ft-lbs. 32 100 250 600 Moment (My) Values Based on Extended (VL) Carriages

  10. HLE Product Family SR - Precision Square Rail Linear Bearing • Two Profile Sizes • HLE60 SR • HLE100 SR

  11. SR Specifications HLE60SR HLE100SR 100 60 mm Cross-Section 950 (vs 700 rb) 360 (vs 160 rb) Normal Load (Fz) lbs. 330 150 Belt Force (Fx) lbs. 150 (vs 250 RB VL) ft-lbs. 50 Moment (My) Values for 25,000 Km life pg D45 vs. pg D60

  12. HLE Drive System • Drive Station • Tension Station

  13. HLE Drive System • Steel reinforced polyurethane belts • HLE 80, 100, 100SR, and 150 use tension station at the end of the unit • HLE 60 and 60SR tension the belt at the carriage • Belt may be removed without removing payload

  14. HLE Product Strengths • Stainless Steel Strip Protection Cover, IP30 • RB or SR Series Option • 60 through 150 mm Cross-Section • Wide Range of Accessories • Integral T-slot for mounting unit and accessories • Extruded Aluminum Carriage

  15. HLE Product Strengths Custom Carriage Lengths

  16. HLE Product Strengths • High Travel Speeds and Accelerations • Speeds In Excess of 5 m/s (200 in/sec) • Acceleration rates to 20 m/s2 (2.0 g’s) • Repeatability: ±.1 mm (±.004 in) • Long Travels • Travels to 9200 mm (30 ft.) in a single piece • Unlimited Travel with Splice Plates if deflection isn’t exceeded (1mm/meter of length max)

  17. HLE Splice Plates

  18. HPLA Series…high performance • Next generation platform • More options • bearing technology • drive technology • higher traction forces • corrosion resistant opt. • linear feedback • stronger, but lighter

  19. HPLA Product FamilyHigh Performance Linear Actuator • Belt driven (80, 120, 180) • Rack and pinion (180, 80 future)

  20. HPLA - The Concept

  21. High Performance Linear Actuators • The HPLA was designed to create the next generation mechanical platform with optimized performance in size 80, 120 and 180 profiles: • Provide options for bearing technology • Extrusion allows steel inlays to be inserted • Inlays are running surface for steel wheel • Maximize traction force • Upsize belts and pulleys • 80=>25AT10, 120=>32AT10, 180=>56AT20 • Allow much higher belt tension • Choice of pulley on gearhead or hollow shaft • Provide options for drive technology • Size 180: belt or internal rack & pinion • Size 120: belt • Size 80: belt and future rack drive

  22. HPLA – Wicking system

  23. See SB132 for 12 page list of chemical compatibility Configurable options • Stainless Steel Option • Only on PW version • Replaces all carbon steel hardware, shafts, etc. with stainless • Robust resistance to chemicals, cleaners and vapors • Internal Linear Feedback • magnetic scale and pickup inside body • resolution 0.01 to 0.1 mm • no stoke limitations for linear feedback

  24. Comparison of HLE and HPLA loading

  25. normal load for 100km life normal load for 18000km life Comparison Normal Load Rating all data at speed of 20 inches/sec

  26. roll moment for 100km life roll moment for 18000km life Comparison Roll Moment Rating all data at speed of 20 inches/sec

  27. HPLA vs. HLE • Product Comparison

  28. Thrust Force Data • HPLA80 uses 25AT10 belt!

  29. New Pricing for HPLA • Price includes planetary gearhead • 1 meter travel shown • OEM pricing  pay for options 100 SR

  30. HLEZ External Drive

  31. External Drive • Based on HLE platform • HLEZ150 : 150mm square • Uses a precision Aluminum rack with the drive module • Pinion is an inside out belt - “tank tread” • No lubrication issues

  32. External Drive

  33. External Drive Applications: • Provides Unlimited Travel Capabilities with Splices • Multiple Independent Carriage Operation • Dynamic Servo/High Stiffness

  34. External Drive HLEZ150 Video

  35. HZR Series • HZR Series - (Vertical) Axis • Three Models • HZR50 : 50 X 50 mm • HZR80 : 80 X 80 mm • HZR100 : 100 X 100 mm

  36. HZR Series • Belt Fixed at both ends • Driven by pulley in cast housing • Roller Bearings located around extrusion

  37. HZR Series

  38. HZR Specifications *Maximum Catalog Stroke

  39. HZR50 • Lighter, more economical vertical unit • Standard and Extended housings • 50mm x 50mm profile

  40. HZR50 • Travels to 1.5m • Loads to 90 lb • Speeds to 5 m/s • About 60% of traction force of HZR80

  41. HZR Advantages • Advantages over Linear Actuators: • Less Moving Mass • Higher Moment Capacity/Rigidity • Advantages over Rod Type Actuators • Longer Travel Capabilities (up to 3 meters) • Higher Speeds and Accelerations • Higher Moment Capacity • Longer Life • Cable routing through center of actuator

  42. Additional Capabilities Special Products • HTR Telescopic Units • HDM Rotary Modules

  43. HTR Telescopic Axis • Two Sizes • HTR50 • HTR80 • Applications • Low Plant Ceiling Heights • Small, Compact Systems

  44. HTR Specifications HTR50 HTR80 40 96 in. Max. Travel 60 100 Max. Payload lbs. Belt Force (Fx) lbs. 140 210

  45. HTR Telescopic Axis

  46. HDM Rotary Axes • HDM409 • Compatible with HZR100 and HTR80 • Rotates entire Z axis unit • HDM35 • Compatible with HZR80 and HZR100 • Rotates a shaft through the center of the Z axis extrusion

  47. HDM Rotary Axes

  48. HDM35 RotaryAxis

  49. Product Tools Industry Leading Product Manuals

  50. Product Tools Product Manuals Include • Installation • System and Single Axis • Motor Mounting • Gearbox Mounting • Belt Tensioning • Carriage Pre-loading and Replacement • Strip Seal Maintenance