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SMT Line Optimisation. By: Kalpana Naagaraj Managing Director. Micron EMS. Quick look at the Manufacturing Sector. Micron EMS. What is Optimisation. To optimize is to make as perfect, as effective, or as functional as possible. Micron EMS. Why do we need to optimise our processes?.

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smt line optimisation

SMT Line Optimisation

By:

Kalpana Naagaraj

Managing Director

MicronEMS

slide3

What is Optimisation

To optimize is to make as perfect, as effective, or as functional as possible.

MicronEMS

slide4

Why do we need to optimise our processes?

  • To meet our customer requirements in a better way
  • Better Time management
  • To avoid bottlenecks
  • Minimum unproductive time per machine
  • Costs
  • Better yields
  • Quality & Traceability
  • To increase our Profits

MicronEMS

optimisation
Optimisation

Challenges &

Solutions

MicronEMS

slide6

Optimising

the SMT line

MicronEMS

slide10

Optimising the Programme

  • With Multiple Machines

Common feeder

Multi-Job Setting

Specific feeder

Common feeder setup for several production data

MicronEMS

slide11

Machines from 2-3 different

Manufacturers

SMEMA

MicronEMS

slide12

Production process

Head

Configuration

Aoi

CM402

0808

CM402

0808

CM402

0808

CM402

0808

CM402

0303

DT401

CM402

 (2006) 

Floor area optimisation

Bond

AOI

2690

Area: 37.9 sq m

1180

12,910

Aoi

CM602

1212

CM602

1212

CM602

1208

CM602

0803

DT401

Head

Configuration

CM602

 (2007) 

DT

Bond

AOI

2690

Area: 31.8 sq m

1180

10,650

 NPM 

 (2011~) 

2

Aoi

2

Aoi

Head

Configuration

12

Bond

12

12

12

12

12

12

12

12

8

8

2

8

◆ Area Productivity:2 time higher

◆ Flexible head location(PnP)

& Easy removable tray

◆ Inspection/Dispensing Head combination

◆ Enriched software system for machine

◆ Easy and Quick Calibration/Teaching

DT

DT

2330

BGA

Area

Inspection

Others

Part

Inspection

MicronEMS

Area: 17.5 sq m

7515

slide13

Pick & Place Machine

Feeders

Nozzles

MicronEMS

slide15

Other Challenges &

Solutions

MicronEMS

slide16

Focus on

MicronEMS

slide17

Employees are assets, taking good care of them & you can have a team to take your optimisation goals forward .

MicronEMS

slide18

Traceability

MicronEMS

slide19

Maintenance

MicronEMS

slide20

Delivery

MicronEMS

slide22

Conclusion

MicronEMS

slide23

Thank You

Micron EMS

MicronEMS

slide24

?

Any Questions

MicronEMS

slide25

KALPANA NAAGARAJ

Managing Director

Mob: +91-9448032255 Land line: +91-08-26860190

Email: kalpana.naagaraj@micronems.com

Web: www.micronems.net

MicronEMS