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SMT Line Optimisation

SMT Line Optimisation. By: Kalpana Naagaraj Managing Director. Micron EMS. Quick look at the Manufacturing Sector. Micron EMS. What is Optimisation. To optimize is to make as perfect, as effective, or as functional as possible. Micron EMS. Why do we need to optimise our processes?.

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SMT Line Optimisation

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  1. SMT Line Optimisation By: Kalpana Naagaraj Managing Director MicronEMS

  2. Quick look at the Manufacturing Sector MicronEMS

  3. What is Optimisation To optimize is to make as perfect, as effective, or as functional as possible. MicronEMS

  4. Why do we need to optimise our processes? • To meet our customer requirements in a better way • Better Time management • To avoid bottlenecks • Minimum unproductive time per machine • Costs • Better yields • Quality & Traceability • To increase our Profits MicronEMS

  5. Optimisation Challenges & Solutions MicronEMS

  6. Optimising the SMT line MicronEMS

  7. Material Management MicronEMS

  8. Production Cycle MicronEMS

  9. Stencil Printing MicronEMS

  10. Optimising the Programme • With Multiple Machines Common feeder Multi-Job Setting Specific feeder Common feeder setup for several production data MicronEMS

  11. Machines from 2-3 different Manufacturers SMEMA MicronEMS

  12. Production process Head Configuration Aoi CM402 0808 CM402 0808 CM402 0808 CM402 0808 CM402 0303 DT401 ＣＭ４０２ 　（2006）　 Floor area optimisation Bond AOI 2690 Area: 37.9 sq m 1180 12,910 Aoi CM602 1212 CM602 1212 CM602 1208 CM602 0803 DT401 Head Configuration ＣＭ６０２ 　（2007）　 DT Bond AOI 2690 Area: 31.8 sq m 1180 10,650 　ＮＰＭ　 　（2011～）　 2 Aoi 2 Aoi Head Configuration 12 Bond 12 12 12 12 12 12 12 12 8 8 2 8 ◆ Area Productivity：2 time higher ◆ Flexible head location（PnP) & Easy removable tray ◆ Inspection/Dispensing Head combination ◆ Enriched software system for machine ◆ Easy and Quick Calibration/Teaching DT DT 2330 BGA Area Inspection Others Part Inspection MicronEMS Area: 17.5 sq m 7515

  13. Pick & Place Machine Feeders Nozzles MicronEMS

  14. Reflow Soldering MicronEMS

  15. Other Challenges & Solutions MicronEMS

  16. Focus on MicronEMS

  17. Employees are assets, taking good care of them & you can have a team to take your optimisation goals forward . MicronEMS

  18. Traceability MicronEMS

  19. Maintenance MicronEMS

  20. Delivery MicronEMS

  21. CM/OEM Relationship MicronEMS

  22. Conclusion MicronEMS

  23. Thank You Micron EMS MicronEMS

  24. ? Any Questions MicronEMS

  25. KALPANA NAAGARAJ Managing Director Mob: +91-9448032255 Land line: +91-08-26860190 Email: kalpana.naagaraj@micronems.com Web: www.micronems.net MicronEMS

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