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PROMOTIVE ACTION OF WORKER’S HEALTH, HYGIENE, AND ENVIRONMENT IN PT. GUNUNG MADU PLANTATIONS INDONESIA Extension Seminar

PROMOTIVE ACTION OF WORKER’S HEALTH, HYGIENE, AND ENVIRONMENT IN PT. GUNUNG MADU PLANTATIONS INDONESIA Extension Seminar of JICOSH Ergonomic Course Presented by : dr. Evi Maiselma. PRESENTATION OUTLINE. Company Overview. Hazard Identification. Hazard Handling. Waste Management.

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PROMOTIVE ACTION OF WORKER’S HEALTH, HYGIENE, AND ENVIRONMENT IN PT. GUNUNG MADU PLANTATIONS INDONESIA Extension Seminar

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  1. PROMOTIVE ACTION OF WORKER’S HEALTH, HYGIENE, AND ENVIRONMENT IN PT. GUNUNG MADU PLANTATIONS INDONESIA Extension Seminar of JICOSH Ergonomic Course Presented by : dr. Evi Maiselma

  2. PRESENTATION OUTLINE Company Overview Hazard Identification Hazard Handling Waste Management Waste Water Treatment Control & Monitoring Constraint & Commitment Summary

  3. PT. GUNUNG MADU PLANTATIONS Cane Plantations & Sugar Factory Lampung, Indonesia www.gunungmadu.com

  4. COMPANY OUTLINES • 1975 : Established in Lampung Province • Status : Foreign Investment Company • Kuok Investment (Foreign Partner) : 45.00 % • PT Pipit Indah (Local Partner) : 27.50 % • PT Rejosari Bumi (Local Partner) : 27.50 % • 1978 : Initial Production • Main Product : Plantation White Sugar • (Domestic Market) • Co-Product : Molasses • (Domestic & Foreign Market)

  5. PRODUCTION CHART

  6. THE PLANT SITE Tokyo • 7,000 km from Tokyo • 400 km from Jakarta • 100 km from Provincial city Jakarta

  7. PLANTATIONS AREA • 7 Area Divisions • 35,000 Hectares Total Land • 25,000 Hectares planted with cane

  8. EMPLOYEES & WORKERS

  9. EMPLOYEES & WORKERS COMPOSITION, 2003

  10. SITE FACILITIES

  11. MAIN ACTIVITIES Cultivation Laboratory Health Service Milling Crop Maintenance Waste Management Processing Workshop Harvesting Steam Generating Research Waste Water Treatment

  12. Hazard Identification at Workplace Plantations Factory Workshop Research Laboratory Hospital Cultivation • PHYSICAL HAZARDS • Dust • Vibration • Noise • Sunburn Plantation Crop Maintenance • CHEMICAL HAZARDS • Herbicide & insecticide application • Fertilizer application • BIOLOGICAL HAZARDS • Poisonous animal attack • Parasite infection Harvesting • PSYCHO-SOCIAL HAZARDS • Overwork

  13. SUGAR PROCESSING FLOW CHART CANE BAGASSE IMBIBITION WATER MILLING MIXED JUICE MILK LIME CLARIFICATION FILTER MUD SO2 GAS CLEAR JUICE SO2 GAS EVAPORATION SYRUP BOILING MASSECUITE WATER CURING MOLASSES SUGAR

  14. Hazard Identification at Workplace Plantation Factory Workshop Research Laboratory Hospital Milling • PHYSICAL HAZARDS • Dust • Ash • Noise • Vibration • Heat Factory Clarification • CHEMICAL HAZARDS • Chemical for equipment cleaning • Chemical for processing • Chemical for Boiler Evaporation • PSYCHO-SOCIAL HAZARDS • Overwork

  15. Hazard Identification at Workplace Plantation Factory Workshop Research Laboratory Hospital Repairing • PHYSICAL HAZARDS • Dust • Vibration • Noise Fabricating • CHEMICAL HAZARDS • Used Oil Workshop • RADIATION HAZARDS • Welding radiation Assembling • PSYCHO-SOCIAL HAZARDS • Overwork

  16. Tissue Culture Biological Control Breeding Hazard Identification at Workplace Plantation Factory Workshop Research Laboratory Hospital • CHEMICAL HAZARDS • Chemical for analysis Research • BIOLOGICAL HAZARDS • Infectious diseases

  17. Lab Analysis Lab Analysis Lab Analysis Hazard Identification at Workplace Plantation Factory Workshop Research Laboratory Hospital • CHEMICAL HAZARDS • Chemical for analysis Laboratory

  18. Hazard Identification at Workplace Plantation Factory Workshop Research Laboratory Hospital Medical Treatment • BIOLOGICAL HAZARDS • Communicable disease Curing Room • RADIATION HAZARDS • Photo (X-ray) radiation Hospital X-ray Unit

  19. ! Eliminating or Minimizing Hazard Source HAZARD HANDLING Protection Modification and Improvement in the Process JICOSH Extension Seminar

  20. WASTE MANAGEMENT Source Reduction Recycling & Reusing Utilization JICOSH Extension Seminar

  21. WASTE MANAGEMENT Liquid Waste WWT Cane Juice Sugar Molasses Solid Waste Bagasse Filter Mud • Transported to farm as organic fertilizer • Derivative Industry • (Alcohol, MSG, Cattle Feed) • Power Generator • (Burnt ash is used for farm) • Derivative Industry • (Mushroom, Paper, Cattle Farm) JICOSH Extension Seminar

  22. WASTE WATER TREATMENT Anaerobe Pond (60,900 m3) Facultative 2 Pond (8,400 m3) Facultative 3 Pond (6,129 m3) Facultative 4 Pond (6,129 m3) Facultative 5 Pond (6,129 m3) Total Volume = 244,150 m3 Splitter (Oil and Water) (660 m3) Buffering Pond (29,700 m3) Facultative 1 Pond (8,400 m3) Aerobe 1 Pond (18,654 m3) Aerobe 2 Pond (34,428 m3) Fishing Test Stabilizing Pond (8,100 m3) For irrigation Monitor Pond (4,590 m3) to the river

  23. WASTE WATER TREATMENT JICOSH Extension Seminar

  24. CONTROL & MONITORING • WORKER • Pre-employment Medical Check-up • Periodical Medical Check-up • Pre-replacement Medical Check-up • ENVIRONMENT • Air Quality Measurement • Water Quality at Resource • Water Waste Quality after Treatment JICOSH Extension Seminar

  25. HAZARD SUMMARY • HAZARDS • Ash • Dust • Noise • Vibration • Heat • Herbicide and Insecticide • Chemical • Radiation • Poisonous animals attack • Waste • EFFECT • Worker’s Health • Respiratory System • Hearing System • Nervous System • Heat Stroke & Water Body losses • Acute & Chronic Intoxication • Skin & eyes Irritation • GIT disturbance • Poison effect of animal • Radiation effects • Environment • Air Pollution • Water Pollution • Natural Balance • Social Aspect • HEALTH • Emergency Help • Curative Action • Preventive Action • Promotive Action • HYGIENE • In-house keeping • ENVIRONMENT • Waste Management • Waste Water Treatment • Reforesting, Green Belt • Routine Monitoring JICOSH Extension Seminar

  26. EFFLUENT ANALYSIS BY GOVERNMENT, 2003 JICOSH Extension Seminar

  27. EFFLUENT ANALYSIS BY GOVERNMENT, 2003 JICOSH Extension Seminar

  28. AIR QUALITY MEASUREMENT BY GOVERNMENT, 2003 JICOSH Extension Seminar

  29. ENVIRONMENT AWARD JICOSH Extension Seminar

  30. OUR CONSTRAINTS Need training and OSH campaign • Human Factor (negative attitude & bad habit) • Indiscipline • Carelessness • Low awareness of the importance of OSH Need more budget to provide safety infrastructures & protection equipment • It is the nature of sugar industry to create • hazards • Noise, Heat, Vibration, Ash, etc Need OSH continual campaign Daily workers turn-over is high, and they work only in harvesting season. JICOSH Extension Seminar

  31. GMP Sugar is the cleanest sugar produced in the region OUR COMMITMENT No Serious Hazard No Occupational Disease No Environmental Damage Healthy Worker, Healthy Company JICOSH Extension Seminar

  32. Thank You

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