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Galaxy 4000 UPS: Peace of Mind and Cost-Effective Power Protection

Galaxy 4000 UPS offers 10 customer-centric features including lower cost of ownership, incredible reliability track record, clean utility power, fault-tolerant circuitry, and generator compatibility. Backed by over 150 MGE Field Engineers, it provides peace of mind for businesses.

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Galaxy 4000 UPS: Peace of Mind and Cost-Effective Power Protection

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  1. Galaxy 4000 UPS40 / 50 / 65 / 75 kVA You're not buying a UPS……you're buying peace of mind

  2. Galaxy 4000 offers 10 features that really matter to customers • Lower cost of ownership • A incredible reliability track record and large installation base (15,000 Galaxy UPS) • Easy interfacing with networks and monitoring systems • Clean utility power – no reflected distortion • Input Power Factor Correction • Fault tolerant circuitry • Load surge management technology • Generator compatibility and smaller generator sizing • Backed by over 150 MGE Field Engineers • Knowing you’re on-line (RemotePowerMonitoring™)

  3. 30 kVA UPS provides 0.8 PF Output 26 kVA Output Power Typical UPS operating range 0-70% load UPS provides unity PF OutputkW = kVA 0 kVA Constant kW Technology: All MGE three phase UPS are constant kW and will provide unity power factor outputs up to their rated kW level. Power Range • 40 kVA (32 kW) • 50 kVA (40 kW) • 65 kVA (52 kW) • 75 kVA (60 kW) 208V input / 208V output standard (60 Hz)

  4. 25.8”or 32.8” 19” 32” Technical SpecificationsCabinet Configurations Wall Mounted MBP 42 Pole Distribution Cabinet(optional) UPS Module 208 V in 208 V out External Battery Cabinet 72.1” • Wall mounted external Maintenance Bypass (2 or 3 CB) 33.5” • Battery cabinet width depends on capacity of battery used (i.e. 500 W/cell battery = 32.8” cabinet • 42 pole panelboard distribution • Optional main input circuit breaker • Optional Branch Circuit Monitoring (no local meter) • Optional internal maintenance bypass with keyed interlock (optional electrically activated interlock) • May be configured as dual or single input

  5. Technical SpecificationsBattery system • Battery system • Provided in a remote or adjacent (joined to UPS) matching cabinet(s) • Battery type: sealed valve regulated lead acid cells • Cabinet width varies with the capacity of the battery used • Battery life estimated at five years plus, depending on number of discharges • Compatible with “flooded or wet cell” batteries

  6. Internal Maintenance Bypass

  7. Technical SpecificationsOptions • Maintenance Bypass: Optionalinternal or external maintenance bypass cabinet • Internal maintenance bypass routes power around the core (wall mount cabinet only) • External maintenance bypass routes power around the entire UPS module - UPS is completely isolated (wall mount cabinet only) • 2 CB used when there is are separate feeds for the rectifier and bypass sources • 3 CB used when there is the same feed used for the rectifier and bypass sources • Dual Input: Provides separate feed for the rectifier and the bypass sources • Provides two available power sources / avoids problems related to failure of an input circuit breaker External wrap around maintenance bypass Internal maintenance bypass Dual input – both inputs are connected when ordered as a single input Static Switch Rectifier Inverter Battery

  8. Technical SpecificationsOptions Optional main input CB • Distribution: 42 pole panelboard in separate cabinet • Allows smaller branch circuits to be fed directly from the UPS • Available with optional main input CB • Available with optional “Branch Circuit Monitoring” that monitors individual branch circuit currents (no local display provided) • Communications Cards: Three communications card slots are standard. Dry Contact Relay Card is standard. Communications card port accepts two additional cards. If more slots are required, use Multislot. • Seismic Brackets: Bracketssecure cabinet(s) to the floor for safe installation in a seismic zone 4 environment (i.e. Southern California) per UBC 97; letters of certification available The distribution hosts 42 circuits Optional branch circuit monitoring monitors current levels on individual circuits

  9. Easy to Install • Contractors and installers will like the Galaxy 4000’s ease of installation • All cable connections are easily accessible from the front of the UPS • Top and bottom cable entry are standard

  10. Single Line Diagram CONFIGURATION

  11. On-Line Double Conversion Topologythe only accepted topology for critical applications Double Conversion Advantages • True isolation between the input and output • Independence of the input and output voltages and frequency • No-break transfer to battery or bypass power • Does not rely on the batteries for frequency stabilization On-Line Double Conversion Technology

  12. Fault Tolerant CircuitryManages faults without compromising the UPS • Output faults are relatively common over the life of any electrical system – will your UPS be able to handle them? • Regardless of the overload capacity of the inverter (i.e. 150% or 300%), it’s not enough to handle output faults which range from around 600% to infinite current. • Only the utility has enough power to clear most output faults safely (usually 100 times + the fault clearing current of the UPS module). • The inverter’s fast current limiting response protects it from damage while allowing the utility to safely clear the fault via the robust static bypass switch • regardless of the overload • Other UPS may suffer fatally from output shorts as the inverter may self destruct if it cannot current limit and safely transfer to bypass. Galaxy 3000 with 150% rated fast current limiting inverter and fully rated transfer switch. inverter fault Brand A Brand A with 300% rated inverter and slower transfer switch.

  13. Fault Clearing Sequence Power Flow 1 UPS detects current on inverter exceeds 167% of nominal 2 Inverter shuts down (1/300 of a cycle) avoiding thermal overload 3 Static Transfer Switch opens simultaneously 4 Utility clears fault via fully rated Static Transfer Switch 5 UPS returns to inverter power Load protected throughout sequence Fault Tolerant CircuitryHow fault tolerant circuitry works • Fault tolerant circuitry relies on two critical features • Inverter is fast enough to current limit (switch off) and avoid being overloaded by excessive fault currents • Static transfer switch can sustain enough current to clear the fault without damage

  14. Power Quality Envelope (<1% V) Output Voltage Up to 8 cycles per mS (132 / cycle) DPQ [Digital Power Quality]The heart of MGE’s performance advantage • Output created from hundreds of variable width pulses (Pulse Width Modulation) • Control Loop compares output to a references sine wave and makes adjustments or correction pulses to maintain a “power quality envelope”

  15. DPQ AdvantagesLoad Surge Management Devices with high start-up surges • IT equipment (switch mode power supplies) • Medical imaging equipment • Distribution transformers • Motor loads • Fluorescent Lighting • Step loads or load surges are common in most applications • i.e. starting distribution transformers, starting banks of servers, starting motor loads (chillers), medical imaging equipment • A UPS not capable of sustaining stable voltage during step loads can compromise the load by decaying the voltage under quick load changes IT FACT:starting up one bank of servers can cause power surges equal to the rating of a 30 kVA UPS and may decay your UPS voltage.

  16. DPQ AdvantagesActive Harmonic Cancellation • Harmonics are reflected by most loads (especially IT loads) and pollute the critical bus • MGE’s inverter technology recognizes the harmonics and produces correction pulses at a high enough resolution to cancel harmonics • The result: The critical bus THD is limited to 3.5% UPS Output reflected harmonics

  17. IGBT Rectifier Advantages • Constant and low input THD (<3%) attenuation at all load levels • Will not disturb sensitive loads sharing the utility / input • Reduction of RMS current • Reduced installation costs (sizing) / current consumption reduced by up to 25%, allowing smaller upstream breakers, transformers, and cables • Unity (0.99) input power factor • Reduced generator sizing due to negligible reactive current • Reduction in component count • Increased reliability • Wide frequency and voltage input range (<25%) • The UPS will not transfer to battery if the generator voltage drops • Does not rely on battery power to sustain dynamic loads • Prolongs battery life • MGE has over 15,000 IGBT rectifiers installed globally (Galaxy 3000 pictured)

  18. UPS Input (utility power) UPS Output Distortion reflected back from UPS input onto other devices sharing utility power Clean Distortion Free Input PowerIGBT Rectifier Advantages • Eliminates harmful distortion that is reflected back onto the utility from the UPS from disturbing sensitive equipment sharing the utility power UPS w/ Input Filter UPS w/oInput Filter Galaxy 3000 w/IGBT Rectifier

  19. IGBT Rectifier Advantages • Low input THD (<3%) at all load levels • IGBT rectifier maintains a low THDI level uniformly throughout all load levels • Potentially harmful harmonic distortion is not reflected back onto the utility to disturb other equipment sharing the line • MGE has over 15,000 IGBT rectifiers installed globally

  20. IGBT Rectifier Advantages • Reduced generator sizing • A unity power factor on the input (PFC or power factor corrected input) means no leading power factor or reactive current reflected onto the utility • Eliminates generator oversizing (low generator to UPS ratio) - saving up to half the cost of the UPS module

  21. IGBT Rectifier Advantages • Reduced installation costs • The power factor corrected input lowers the current demand by up to 25% • Lower input current means smaller upstream breakers, transformers, and cables

  22. IGBT Rectifier Advantages • Increased Reliability • The IGBT rectifier eliminates the need for an input filter (<3% THD w/o a filter) • This means fewer parts - fewer parts means greater reliability

  23. Graphical User Interface User friendly operation Safe, easy operation… • Operator error is the number one reason UPS reliability is compromised! • The operator interface is so simple to navigate, even first time users can proceed with confidence • Displays include: - alarm / event logs- battery usage history- animated power flow diagrams- phase balancing- operator instructions- power graphs

  24. Graphical User InterfaceUser friendly operation Graphs Main Menu Mimic Diagram User Instructions Detailed Measurements Load Balancing

  25. Network Based Power ManagementWe talk to your network! • Compatible with most platforms and operating systems (multi-server / multi o/s environments) • Select the software package and hardware communications option that best suites your needs. Using the Network Management Card (SNMP), the Galaxy 4000 can gracefully manage all your servers over a network connection

  26. Communications CardsWe talk your language • Communications cards for every application • Internal communications card port accommodates three communications cards (dry contact relay card standard) Easy integration with management and monitoring systems more info on cards

  27. RemotePowerMonitoringStatus monitoring and alerts • Monitors UPS system status and alerts MGE and operator on any alarms • Access to detailed power system information via graphical user interface • 7x24 monitoring by MGE’s Customer Care Center • Integrated watch-dog alarm detects any loss of connectivity and alerts immediately The comfort of knowing you’re on-line

  28. Automated Computer Aided Diagnostics • UPS continuously runs automated self diagnostics on all components and alerts users as to any abnormalities • Field Engineers can perform more than 300 tests instantly - isolates potential problems to expedite maintenance • 100% solid state (no potentiometers) permits computerized adjustment of any parameter Instant analysis of all PCBAs – no risk of manual calibration errors

  29. MaintainabilitySimple to maintain • No maintenance required for normal operation • Preventative maintenance (available through Clary Corp.) is suggested to pro-actively mitigate any potential problems and increase reliability • As with any electronic assembly – MGE suggests the following items be replaced over the life of the system to assure reliable performance • Batteries (suggested every five years) • Capacitors (every 7-10 years) • Fans (every (5-10 years) • Full front access facilitates easy service and thermal scanning (all electromechanical connections accessible through the front of the UPS) • Self calibrating boards (no trim pots or thermal drift) • Digital diagnostics port interfaces with PC and accesses all PCBs and system status • Backed by over 150 factory trained Field Engineers in North America & 7 field Engineers from Clary Corp. in P.R. Full front access MGE factory trained Field Engineers are recognized as the best in the industry.

  30. Clary Corp. 24 hour service. Available MGE Customer Care Center in Costa Mesa, CA Automated computer diagnostics Factory Trained Field Engineers ready to support you on-site • 7 factory Field Engineers . Service provided by Clary Corp. • State-of-the-art Customer Care Center oversees service and maintenance to guarantee a timely and quality response • <4 hour response time in most areas • Local spare parts depots

  31. Made in the USA with Pride • Made in the USA • The Galaxy 4000 is manufactured in a dedicated building on the MGE campus in Costa Mesa, CA • Prior to shipment each Galaxy 4000 is tested by automatic test stations under the supervision of MGE expert technicians • Every UPS function is tested and over 100 measurements are electronically documented

  32. Here are just a few of the thousands of business that depend on the Galaxy UPS There are over 15,000 Galaxy UPS installations protecting critical power around the world.

  33. Galaxy 4000 UPS ThankYou

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