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Authorised Pumpset Original Equipment Menufacturer

VEMC in todayu2019s time, provides complete fluid and energy management solutions for a wide array of projects into Water Supply, Power Plants, Irrigation, Oil & Gas, Industries, Building & Construction etc

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Authorised Pumpset Original Equipment Menufacturer

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  1. VIJAY ENGINEERING AND MACHINERY COMPANY

  2. VIJAY ENGINEERING AND MACHINERY COMPANY INTRODUCTION TO VEMC • Channel Partner with Kirloskar Brothers Limited. • “Masters Distributors of KBL Process Pumps.” • Our evolution can be traced back to the year 1948. • From modest water pump supplier to an electro-mechanical solution provider, this monumental transformation has made VEMC pioneer in the field of electromechanical engineering products, allied equipment & services. • VEMC in today’s time, provides complete fluid and energy management solutions for a wide array of projects into Water Supply, Power Plants, Irrigation, Oil & Gas, Industries, Building & Construction etc • VEMC is now an APOEM (Authorised Pump Original Equipment Manufacturer) of Kirloskar Brothers Ltd.

  3. VIJAY ENGINEERING AND MACHINERY COMPANY OUR VALUES Equal Opportunity Resilience Ethics & Integrity Customer Centric Approach Teamwork

  4. Associated with Kirloskar Brothers Ltd. • VEMC’s first Defense & Railway Projects. VIJAY ENGINEERING AND MACHINERY COMPANY OUR JOURNEY OF TRANSFORMATION VEMC was founded by Shri. Sharadkumar Shah on 11th August, 1948 Turnkey & Electricity Board Projects 1970 - 1980 1948 1990 1950 - 1960 Privatisation -Industrial sector

  5. VIJAY ENGINEERING AND MACHINERY COMPANY Increased focus on diversified sectors of KBL Control Panels - Business Air Compressor - Business 2000 - 2012 2015 2020 2016 2022 2015 - 2018 Solar Business Master Distributors of Kirloskar Process Pumps APOEM Pump Testing Unit

  6. VIJAY ENGINEERING AND MACHINERY COMPANY SECTORS WE CATER TO

  7. VIJAY ENGINEERING AND MACHINERY COMPANY VALUE CHAIN PROPOSITION

  8. VIJAY ENGINEERING AND MACHINERY COMPANY

  9. VIJAY ENGINEERING AND MACHINERY COMPANY PRODUCT PORTFOLIO- PUMPS • Industrial & Domestic Pumps • Fir Fighting Pumps • Monoblock Pumps • Dewatering Pumps • Diesel Engines • Submersible Pumps • Self Priming Pumps • Pump Spares • HYPN Systems

  10. VIJAY ENGINEERING AND MACHINERY COMPANY PRODUCT PORTFOLIO- VALVES

  11. VIJAY ENGINEERING AND MACHINERY COMPANY PRODUCT PORTFOLIO- CONTROL PANELS

  12. VIJAY ENGINEERING AND MACHINERY COMPANY PRODUCT PORTFOLIO- MOTORS

  13. VIJAY ENGINEERING AND MACHINERY COMPANY WHAT IS APOEM? • APOEM (Authorized Pumpset Original Equipment Manufacturer) is the Pump set brand of Kirloskar Brothers Ltd (KBL) wherein the state-of-the-art pumps are engineered, manufactured & tested to develop a range of leading-edge solutions for Total Fluid Management. • All the machineries and equipments are installed as per KBL recommendations.

  14. VIJAY ENGINEERING AND MACHINERY COMPANY APOEM TESTING FACILITY - SITE PHOTOS

  15. VIJAY ENGINEERING AND MACHINERY COMPANY APOEM TESTING FACILITY - SITE PHOTOS

  16. Trust • Transparency • High Reliability • Witness Testing • Customised Product Range • Quality Control • Shorter Delivery Periods • Customer centricity Trusted Partner Aligning with KBL’s expansion plans in future VIJAY ENGINEERING AND MACHINERY COMPANY WHY APOEM? KBL Perspective Why APOEM? VEMC Perspective Client Perspective

  17. Specifications Model: TRN – 3 ISO 23125:2015 MAXIMUM 560 MM DIA CAN BE TRIM Height of Centre in mm: 375 Admit between centres in mm: 1450 Spindle Hollow in mm: 100 No. of spindle speed: 8 Power required HP: 3 HP 10-1/2” True Chuck with Back Plate VIJAY ENGINEERING AND MACHINERY COMPANY EQUIPMENTS ADDED IN THE APOEM SETUP LATHE MACHINE

  18. Specifications MODEL AV-50 Max. Weight= 50Kg. Max JOB DIA.= 500 mm. Max ISO 1940 GRADE 6.3 BALANCING CAN BE ACHIEVED UP TO 2-4 GRAMS OR AS PER ACCEPTABLE TOLERANCE. VIJAY ENGINEERING AND MACHINERY COMPANY EQUIPMENTS ADDED IN THE APOEM SETUP VERTICAL DYNAMIC BALANCING MACHINE

  19. Specifications • 3 meter X 3 meter enclosed space for the Painting. • Spray Painting is done using Elgi make Air compressor. • Provision for the Crane / hoist to lift the Job. • Provision for the Exhaust duct and exhaust fan. • Painter will do the painting with proper PPE kit. • Paint Booth is as per ISO 3668 VIJAY ENGINEERING AND MACHINERY COMPANY EQUIPMENTS ADDED IN THE APOEM SETUP PAINT BOOTH

  20. Specifications • 2 ton x 12.2m span • 5.0m height of lift cl-ii (m5) medium duty single girder set eot crane as per is:3177/807, indoor duty, electrically operated suitable for operation from floor by independent moving pendent. all motors are squirrel cage crane duty. panel will be mounted on end carriage. • lt geared motors sew eurodrive make.vfd in ct & lt motions. VIJAY ENGINEERING AND MACHINERY COMPANY EQUIPMENTS ADDED IN THE APOEM SETUP x2 2T EOT CRANE

  21. VIJAY ENGINEERING AND MACHINERY COMPANY • Specifications • Totally fabricated from MS sheet of 16 mm thick and ISMB channels for T slotted Test bed . size of the test bed is 3100 mm length x 2500 mm width x 341 mm height. • Approximately 4.2 ton self weight. • All the pipe are of Class 300 & class 150 CS / MS. • Pipe size from 50 mm to 450mm • Suction side 2 tapping and delivery side 3 tapping for the flexible testing and operation. • All pipe are hydrotested at 16 kg/cm2 for the 20 min. • All isolation and controlling valves are of class 300 / class 150. • MS lubricated 50,000 liter water capacity tank installed which hydrotested at 10 kg/cm2. EQUIPMENTS ADDED IN THE APOEM SETUP PUMP TEST BED

  22. Specifications • Krone marshal - Forbe Marshal make OPTIFLUX 2000 + IFC 100 • DN 300 • Flow Range - 0.25 m3/hr to 3053 m3/hr • DN 100 • Flow Range - 0.07 m3/hr to 3053 m3/hr • DN 50 • Flow Range - 0.0 m3/hr to 84.85 m3/hr VIJAY ENGINEERING AND MACHINERY COMPANY EQUIPMENTS ADDED IN THE APOEM SETUP FLOW METER

  23. Specifications • WIKA make Pressure transmitter and vacuum transmitter used for the accurate reading. • pressure transmitter range 0 to 4 bar & 0 to 25 bar • Vacuum transmitter range -1 to 9 bar & 0 to 25 bar VIJAY ENGINEERING AND MACHINERY COMPANY EQUIPMENTS ADDED IN THE APOEM SETUP TRANSMITTER

  24. Specifications Starter Panel – 1800mm(H) x 350mm(D) x 1500mm(W) Soft Starter: - (Make- ABB) Soft Starter 1– 0.5 HP to 7.5 HP Soft Starter 2 – 7.5 HP to 60 HP Soft Starter 3– 75 to 150 HP Selec make PLC & HMI - 7 Inch. 18.5’’ Monitor RS-232 Serial Port with Inkjet Printer Auto Pump Test Software Test Covered: - 1.Efficiency Test 2.Curves: - Discharge flow rate Vs Pressure, Discharge flow rate Vs Power, Discharge flow rate Vs Efficiency Pump performance report gets generated from the above software. Also we have provision for the remote operation of control panel. VIJAY ENGINEERING AND MACHINERY COMPANY EQUIPMENTS ADDED IN THE APOEM SETUP CONTROL PANEL

  25. VIJAY ENGINEERING AND MACHINERY COMPANY SHOP FLOOR PRACTICES

  26. VIJAY ENGINEERING AND MACHINERY COMPANY SAFETY MEASURES TAKEN Safety Shoes Painting Suit Safety Helmet Respiratory Mask Filter Safety Goggles Respiratory Mask

  27. VIJAY ENGINEERING AND MACHINERY COMPANY CUSTOMER EXPERIENCE CENTER - FUTURE PLAN

  28. VIJAY ENGINEERING AND MACHINERY COMPANY CUSTOMER EXPERIENCE CENTER - FUTURE PLAN

  29. VIJAY ENGINEERING AND MACHINERY COMPANY CASE STUDIES

  30. VIJAY ENGINEERING AND MACHINERY COMPANY CLIENT 01 • Challenge: Delivery of pumps required on urgent basis. • Application: Cooling tower pumps for Laxmi Organics Unit 2. • Standard lead time: 16 weeks • Client Requirement: Inspection and Testing required with 4 weeks lead time.

  31. VIJAY ENGINEERING AND MACHINERY COMPANY PUMP INSPECTION REPORT (CLIENT 01- TUV)

  32. VIJAY ENGINEERING AND MACHINERY COMPANY CLIENT 01- QAP

  33. VIJAY ENGINEERING AND MACHINERY COMPANY CLIENT 02 • Challenge: Delivery of pumps required on urgent basis. • Application: Process liquid transfer • Delivery: 2 weeks • Client Requirement: Inspection witness for critical applications.

  34. VIJAY ENGINEERING AND MACHINERY COMPANY CLIENT 02

  35. VIJAY ENGINEERING AND MACHINERY COMPANY CLIENT 02

  36. VIJAY ENGINEERING AND MACHINERY COMPANY PUMP INSPECTION REPORT (BARC)

  37. VIJAY ENGINEERING AND MACHINERY COMPANY PUMP INSPECTION REPORT (ONGC)

  38. VIJAY ENGINEERING AND MACHINERY COMPANY GHARDA KCIL PUMP REPORT

  39. VIJAY ENGINEERING AND MACHINERY COMPANY PMI REPORT

  40. VIJAY ENGINEERING AND MACHINERY COMPANY MECHANICAL SEAL TEST - PROCESS Cover the suction with blank flange as per pump suction Fill the pump with water Cover the delivery with the blank flange with nipple provision Tighten the suction and delivery flanges firmly Now with the help of compressed air connect the pressure testing equipment to the designated port Gradually apply the pressure to the mechanical seal starting from zero Maintain the test pressure for specified duration Gradually release the pressure and observe the seal for any leakage

  41. VIJAY ENGINEERING AND MACHINERY COMPANY PERFORMANCE TESTING EXECUTED AT APOEM FACILITY

  42. VIJAY ENGINEERING AND MACHINERY COMPANY AWARDS

  43. VIJAY ENGINEERING AND MACHINERY COMPANY AWARDS

  44. VIJAY ENGINEERING AND MACHINERY COMPANY VALUED CUSTOMERS

  45. VIJAY ENGINEERING AND MACHINERY COMPANY NEW OFFICE AT MAHAD

  46. VIJAY ENGINEERING AND MACHINERY COMPANY OBJECTIVE • After sales service • Single point of contact • Availability Air Compressor consumables & spares • Pump gland packing and more

  47. VIJAY ENGINEERING AND MACHINERY COMPANY

  48. VIJAY ENGINEERING AND MACHINERY COMPANY BENEFITS TO OUR CHANNEL PARTNER TEAM • Testing as per Equipment Parameter in Relevant Standard – 9906 2B • Complete APOEM Unit – KBL Branded Pump set • Availability of variety of material of constructions • Rapid order dispatch • Cut down in the lead time • Down time- at site failure / and problems at site

  49. VIJAY ENGINEERING AND MACHINERY COMPANY

  50. VIJAY ENGINEERING AND MACHINERY COMPANY APOEM Facility - Channel Partners Meet 2023

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