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A Comprehensive Guide to Cleanroom Ceiling Panels

Cleanroom environments require specialized infrastructure to maintain contamination-free conditions, and one of the most crucial components is the Cleanroom Ceiling Panel. These panels play a key role in ensuring a controlled atmosphere, supporting essential utilities like HVAC and electrical systems while offering durability and insulation.<br>

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A Comprehensive Guide to Cleanroom Ceiling Panels

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  1. A Comprehensive Guide to Cleanroom Ceiling Panels

  2. Cleanroom environments require specialized infrastructure to maintain contamination-free conditions, and one of the most crucial components is the Cleanroom Ceiling Panel. These panels play a key role in ensuring a controlled atmosphere, supporting essential utilities like HVAC and electrical systems while offering durability and insulation.

  3. Technical Overview of Cleanroom Ceiling Panels Cleanroom ceiling panels are available in walk-on and non-walk-on variants, providing flexibility based on usage needs. These panels are constructed using high-quality powder-coated GI, pre-painted GI, or stainless steel sheets on both sides, with an infill of specified thickness for structural integrity. Each panel is designed with peripheral GI profiles and is available in planks of 1200 mm width, with length customized as per project drawings.

  4. Material and Structural Composition Skin Material: Available in multiple options such as PCGI/PCGI (GPSP), PPGI/PPGI, and Stainless Steel. Structural Framework: GI-based framework ensuring stability. Sheet Thickness: 0.5 mm, 0.6 mm, and 0.8 mm for enhanced durability. Coating Details: Powder coating thickness ranges between 60-80 microns, while pre-coating thickness falls between 30-35 microns.

  5. Insulation Properties Proper insulation is vital in cleanroom environments to maintain temperature stability and prevent contamination. Cleanroom ceiling panels feature various insulation materials, including: PUF (Polyurethane Foam): Density of 40±2 kg/m³ PIR (Polyisocyanurate Foam): Density of 48±2 kg/m³ Rockwool Insulation: Available in densities ranging from 96 kg/m³ to 144 kg/m³

  6. Sealant and Structural Integrity To maintain airtight and hygienic conditions, cleanroom ceiling panels are sealed using food-grade silicone on both sides. The panel gaps do not exceed 4 mm, ensuring minimal air leakage and enhanced contamination control.

  7. Dimensional Specifications Cleanroom ceiling panels are manufactured with industry-standard dimensions: Width: 1200 mm Height: As per layout requirements Panel Thickness Options: 35 mm, 50 mm, 80 mm, and 100 mm Load Carrying Capacity: Ranges from 75 kg to 250 kg per square meter, making them suitable for various cleanroom setups.

  8. Support & Hanging System For proper installation and support, cleanroom ceiling panels are structured with: Wall panel support and suspension rods to maintain stability. Hanging arrangement: Panels are suspended using adjustable turnbuckles and securely fastened with anchor bolts into the slab. .

  9. Color and Aesthetic Options Cleanroom ceiling panels are typically provided in RAL 9002 standard color, ensuring a clean and professional finish. However, additional color customization is available from the RAL chart as per project specifications. .

  10. Customization and Integration These ceiling panels are available in progressive and non-progressive types, offering flexibility in design. Additionally, cutouts can be integrated for HVAC and electrical systems, with C-type flashing ensuring a seamless fit. .

  11. Conclusion Cleanroom ceiling panels are a vital component of controlled environments, offering structural strength, insulation, and contamination control. With customizable features, high load-bearing capacity, and superior material composition, they ensure optimal performance in industries requiring precision and cleanliness, such as pharmaceuticals, biotechnology, electronics, and healthcare. .

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