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Process of Making Cat 5e Cables - PowerPoint PPT Presentation


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Process of Making Cat 5e Cables. Rana Radwan. GATHERING OF SUPPLIES. RJ-45 Connectors (4) RJ-45 Crimp Tool Desired feet of Cat 5e cable Cable Tester. PARTS. Crimper Tool. Tester. PREPARE WIRE. Cutting desired wire length Made one long and one shorter

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Presentation Transcript
gathering of supplies
GATHERING OF SUPPLIES
  • RJ-45 Connectors (4)
  • RJ-45 Crimp Tool
  • Desired feet of
  • Cat 5e cable
  • Cable Tester
parts
PARTS

Crimper Tool

Tester

prepare wire
PREPARE WIRE

Cutting desired wire length

Made one long and one shorter

Cut the cable with sharp part on the middle of the crimp tool

stripping insulation
STRIPPING INSULATION

Take wire and place it in the stripping part

Careful not to cut the wire part

Cut about 1 inch of insulation that is around the wire

Remove insulation

see the wires
SEE THE WIRES
  • Now all the 4 twisted pairs of wire are visible
  • There was a silky braid, which I got rid of that was with the wires
  • 4 Colors:
    • Brown, White/Brown Stripe
    • Green, White/Green Stripe
    • Blue, White/Blue Stripe
    • Orange, White/Orange Stripe
  • Separate the braids
putting in order
PUTTING IN ORDER
  • In order for the Ethernet cable to work, the order must be correct
  • Bring wires together, keeping colors in place, pinch them together and cut wires down to ½ inch
  • 568-B (T568B) Standards
  • Going from left to right
      • Brown, White/Brown Stripe, Green, White/Blue Stripe, Blue, White/Green Stripe, Orange, White/Orange Stripe
  • Bring wires together, keeping colors in place, pinch them together and cut wires down to ½ inch
the connectors
THE CONNECTORS

Place a RJ-45 connector in one hand and cable in the other hand

Push the wire all the way through the connector

checking the order
CHECKING THE ORDER
  • Make sure to turn the connector up-side down (tab against you, so that you can see the wires)
  • Pattern should be (left to right):
    • Brown, White/Brown Stripe, Green, White/Blue Stripe, Blue, White/Green Stripe, Orange, White/Orange Stripe
crimp tool
CRIMP TOOL

After the order of the wires are correct, bring out the crimp tool

Place connector inside crimp tool

Squeeze handles to secure the connector to the wire

Remove wire from crimp tool

cable tester
CABLE TESTER

Placed a 9v battery in the cable tester

Turned the on switch on and saw a green light. Indicating that it is on and working

testing cables
TESTING CABLES
  • With the cable tester on, I placed each connector from the wire in its place
    • There should be 2 connectors on each wire, on each end
  • One part of the tester is the sender and the other is the receiver
lights
LIGHTS
  • If done correctly, should see all the lights turn green
  • There are 4 parts that turned green, this indicated that the Ethernet cables are successfully working
  • Path followed:
    • 1&2 3&6 4&5 7&8
    • Indicates straight pair
other cable
OTHER CABLE

I made the other cable the same exact way

Checked it as well to make sure that it worked

All the light turned green

problems i ran into
PROBLEMS I RAN INTO

Cutting into the wires while stripping the insulation

Not getting the order of the wires correct

Having a different order on each end

Not getting all the lights to go green

what i learned
WHAT I LEARNED

There are many things that are important when putting together Ethernet cables:

Order is crucial for working cable

When taking off insulation, be careful not to cut into wires

Order of the colors must be the same on both ends

When testing, all the lights must turn on

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