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October 2011 ProducTVity Station ™
ProducTVity Station • The only ready-to-deploy visual management solution for connecting, collecting, recording and displaying critical key performance indicators and andon messages on any TV
What is Visual Management? • Visual management on the plant floor… • Providing critical information so that personnel can quickly determine what is, and what isn’t within acceptable limits, in a given process • Provides sense of ownership to personnel • Allows attention to be focused where needed • Increases efficiency, quality and uptime
Existing Problem • Manufacturing has multiple lines or processes… • Which ones are lagging, or even stopped? • Are any broken down, or out of material? • Where are my opportunities for improvement?
Public KPIs • Key performance indicators shine a light on performance • Supervisors know where to focus their efforts • Knowledge empowers decisions and action
Andon Messaging • Andon – a formal method by which an organization communicates line down conditions • Allows quick reaction toward resolving the issues • Reduces downtime to increase profitability
Real-Time Knowledge • Knowledge is critical to success • Empowers personnel • Allows them to make accurate decisions • Allows them to take effective action • Decreases downtime • Less downtime means more output • Prevents losses in labor, energy and time • Reduces potential scrap and damage to equipment
ProducTVity Station™ • Connects, collects, records, displays and notifies
Connect & Collect • PTV has 200+ drivers to communicate with automation devices such as drives, PLCs, panel meters/controllers, etc. • Via RS232, RS485, Ethernet & fieldbuses
Connect & Collect • PTV supports CS Series modules to accept sensor inputs • Modules for analog and digital I/O • PID modules offer single & dual loop control RTD, Thermocouple,Digital, Analog
Display – In High Definition • In 720p high-definition • Greater graphics flexibility than LED marquees can provide
Display • 720p DVI output • Supports any TV, monitor or projector with DVI/HDMI • Compatible with 720p and 1080p/i devices
Record • Records critical KPIs and andon events • Logs information for later review, supporting longer term improvement initiatives • Data stored in IT-friendly CSV file format • Built-in sync tools for back-end integration
Notify • Provides email and text message alerts to remote personnel • Reduce downtime by keeping everyone informed Machine down! Machine down!
Remote Monitor & Control • Built-in webserver allows remote monitoring via any network connected PC and smartphone • Remote control allows problems to be fixed remotely, saving downtime and travel expense
Ease of Configuration • Crimson 3.0 makes configuration a breeze • Available for download from www.redlion.net
Close-up • Ports and connections 24 VDC power terminal USB programming port DVI video output USB Host Port for USB drive programming & data log retrieval Backplane port (side) for modules. Expansion port 2 GB CompactFlash card included for data logging, storage of custom web pages, and more. Fully isolated serial ports 2 – RS232, 1 – RS485 Ethernet port supports 10 protocols simultaneously
Ships Complete • Ships complete… A 2GB CompactFlash card is included TheProducTVity Station DVI to HDMI cable allows connection to televisions. HDMI to DVI adapter allows connection to a PC monitor for application development in an office environment.
Potential Savings • Studies indicate that displaying information in real time provides immediate gains in profitability • Only the customer can determine what the potential is… • If visual management increased their output by just 5, 10 or 15%, what’s that equate to in dollars? • What would a downtime reduction of 10 or 20% equate to in dollars? • What does meeting customers deadlines, avoiding scrap and preventing machine damage equate to in dollars?
Visual Management Products • Remember, Red Lion offers a complete range of visual management solutions for industry! PFM Series Marquees LD & MPAX/EPAX Series
Customers Have a Choice • ProducTVity Station + TV • Hi res DVI/HDMI output • 200+ comms drivers • Data logging • Web server • Remote email/text alerts • Expandable I/O • Syncs w/ MS SQL Server® Price • DSP + LED Marquee • Alphanumeric, multi-line • 200+ comms drivers • Data logging • Web server • Remote email/text alerts • Expandable I/O • Various sizes available • Large LED displays • Analog, digital & serial inputs • Digital & analog outputs • Communications capability • 2.25" and 4" models available Performance