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PRODUCTION RECORDS

PRODUCTION RECORDS. WHAT IS IT?? Kitchen Tool Blueprint WHY??? Portion Control Sufficient Food Eliminates Overproduction Ordering Facilitator Cost Control Nutritional Documentation State Makes Us! District Will Not Receive Gov’t Funding-----$$$$$$$$$$$ !

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PRODUCTION RECORDS

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  1. PRODUCTION RECORDS WHAT IS IT?? • Kitchen Tool • Blueprint WHY??? • Portion Control • Sufficient Food • Eliminates Overproduction • Ordering Facilitator • Cost Control • Nutritional Documentation • State Makes Us! District Will Not Receive Gov’t Funding-----$$$$$$$$$$$ ! • WHEN SHOULD WE DO?? WHO SHOULD DO?? • Plan Ahead!! Start Friday for the following week’s menu. • Share the work! Assign sections of production records to the person preparing that specific food. (Examples: Cold Sandwich Prep Person ---- Completes Cold Sandwich Information on the Production Record; Deli Bar Person --- Completes Deli Theme Bar Production Record; Fruit Preparer --- Completes Fruit Information on the Production Record) • Complete Daily! All information should be completed by end of serving day. • “PR” INSTRUCTIONS: • Pre- Paid & Paid Meals served for the day. This number • should come from your cashiers’ reports. • (Examples: Crinkle/Commodity/Oven Baked; Shoestring/McCain-Lamb-Simplot/Fried; Smile/McCain or Ore-Ida/Oven Baked) • Fresh-Use 1 Each • (Examples: ½ Cup; ¾ Cup) • Dinner Roll/Biscuit: Enter 1 Each. • Gravy/Sauce: Use Serving Utensil Size. • (Example: 2 Oz. Ladle) • 9- # OF PORTIONS PREPARED: List for each menu item. • 10-# OF PORTIONS LEFTOVER: Count or estimate portions remaining at end of day for each menu item. • Enter Portion Numbers. • 11- # OF PORTIONS USED: • Number Prepared (#9) -- Number Leftover (#10) • = Number of Portions Used (#11) • ****- VERIFY NUMBERS DAILY!! • 12- # REIMBURSABLE LUNCH: Only necessary for schools where “SMI” will be done! Estimate breakdown of items. Total Reimbursable Entrees should equal Cashiers’ Total of Reimbursable Meals. • ****- VERIFY NUMBERS DAILY!! • Total Reimbursable Lunch & Non-Reimbursable (#12) should never exceed # of Servings Used (#11) • Number Prepared/Made (#9) -- Number Leftover(#10) • = Number of Portions Used (#11) • 13- TOTAL MILK USAGE: • List Usage by Variety.(Examples: 1% Choc.; 2% White; Skim; 1% Strawberry; Whole,….) • Estimate Approximate Milk Taken with Reimbursable Meals for “SMI” Week • 14- PREPARED BY: Primary Person completing form should sign. • ASK QUESTIONS!!

  2. Production Record #51

  3. PRODUCTION RECORDS WHY??? • Documents Nutritional Integrity • Insures Sufficient Food • Controls Portions • Controls Program’ s Food Cost • Verifies HACCP & Biosecurity • Eliminates Overproduction • Facilitates Ordering • Required by State & USDA! District Will Not Receive Gov’t Funding-----$$$$$$$$$$$ !

  4. PRODUCTION RECORDS WHEN SHOULD WE DO THEM?? WHO SHOULD DO THEM?? • Plan Ahead!! Start Friday for following week. • Pre-enter data when menu is completed. (Cycle Menus simplify this task.) • Share work!Assign sections or have separate PR for staff preparing specific foods. (Examples: Fruit, Cold Sandwiches, Salads, Veggie Bar…) • Complete by end of serving day.

  5. Production Records Required For: • National School Lunch Program (NSLP) • School Breakfast Program (SBP) • After School Snack Program (ASSP)

  6. PRODUCTION RECORDS FOR NSLP & SBP • Daily Menu Production Record/Excel : • #51 Letter & Legal • #51S Letter (Spanish) • #83 HACCP • Theme Bar Production Record (#89) • Salad Bars, Deli Bars, Self Serve Bars Use State agency forms unless LEA has format containing same information.

  7. OPTIONAL PRODUCTION RECORDS • Cold Vegetable Bar (#156) Use for “Farm Stand” or “Harvest” type bar offering variety of cold vegetables daily. • Fruit Bar (#152) Use when offering variety of fruits daily.

  8. FORMS www.nj.gov/agriculture/applic/forms/#5

  9. Production Record #51 FSD or Vendor --- Can Complete Complete Actual Day

  10. Production Record #51S

  11. HACCP Production Record #83

  12. HACCP Production Record #83 VEGGIE GROUPS • Daily HACCP Menu Production Record:

  13. HACCP Production Record #83 6 Columns • Daily HACCP Menu Production Record:

  14. WEEKLY THEME BAR Production Record #89 WEEKLY

  15. PRODUCTION RECORD Instructions #51 • SITE: Record Name of School/Site. • Serving Line:Record Name of Specific Line. Ensures each line is meeting daily & weekly requirements. (Examples: Pizza Line, Grill Line, Deli Line etc.) • MEAL TYPE:Check Box --- Breakfast or Lunch.

  16. PRODUCTION RECORD Instructions#51 • OFFER vs. SERVE:Check Box --- Yes or NO. • DATE: Enter Date Menu is Served. • GRADE GROUP: Check Box Used for Meal Planning. K-5 6-8 K-8 9-12

  17. TOTAL MEALS SERVEDTOP Right • # STUDENTS: BREAKFASTS/LUNCHES • Reimbursable! • Total Free, Reduced, Pre-Paid & Paid Meals. • Use number from cashiers’/POS reports. • # ADULTS: BREAKFASTS/LUNCHES • Number from cashiers’ reports/POS reports. • No adult meals --- Enter “0”. • TOTAL: Add Student + Adult Meals.

  18. PRODUCTION RECORD #51Instructions • MENU ITEM: • List all items part of reimbursable meal. • Use your menu! • No a la carte items. • Condiments --- AR Week Only or if FSD requires. List all condiments used for meal. Examples: Breakfast - Pancake syrup, jelly, cream cheese… Lunch: Salad dressings, margarine, pickles, Parmesan cheese, ketchup, mustard, mayo, salt…

  19. PRODUCTION RECORD #51 • RECIPE NUMBER or PRODUCT NAME/CODE: • Must be Accurate and Complete! • Record Standardized Recipe number! • No Recipe ---- Contact FSD. • Use PRODUCT NAME/CODE for: Prepared, purchased food, requires no additional ingredients ---- simply cook. List Brand Name/Code. (Example: Chicken Nuggets- Tyson /CN #12345)

  20. RECIPE NUMBER or PRODUCT NAME/CODETIPS • Fruits or Veggies: No brand or recipe # required, unless combination of items. (Items Requiring Recipe #: Tossed Salad; Celery-Carrot Sticks; Broccoli Salad; Cole Slaw…) • Fruits or Veggies: Enter --- Canned; Frozen; Fresh. • French Fries: Enter Variety, Brand & Cooking Method. (Examples: Crinkle/Commodity/Oven Baked; Shoestring/McCain/Fried; Smile/McCain/Oven Baked)

  21. RECIPE NUMBER or PRODUCT NAME/CODETIPS • Pizza: Enter Variety & Brand. (Examples: French Bread - 8” or 6”/Nardone; Round 5”/Tony’s; Stuffed Crust/Schwan’s • Dinner Roll/Biscuit: Enter Brand & Variety or Code. (Examples: Pechter’s/ Bridgeford/Pillsbury; Split Top; Pan; #302)

  22. PRODUCTION RECORD Instructions#51 • HACCP Process: • List for each menu item. No Cook “NC” Same Day “SD” Complex “C” • Refer to “HACCP Process/Critical Control Points CCP/Critical Limits CL” at Bottom Left of PR for correct procedures.

  23. PRODUCTION RECORD Instructions#51 • PORTION SIZE: • List for each menu item. • Fruits: Use Volume Size---Not Weight in Ounces!! (Examples: ½ Cup; ¼ Cup) Fresh-Use 1 Each. • Veggies: Use Volume Size---Not Weight in Ounces!(Examples: ½ Cup; ¼ Cup) • Sandwiches: Use 1 Each.

  24. Portion Size TIPS • Nuggets/Tacos/French Toast Sticks ------- Countable Items: Use Quantity. (Examples: Chicken Nuggets/Tenders or Mozz. Sticks- 5 or 6 Each; French Toast Sticks - 4 Each) • Other Protein Items: Use Ounces. (Examples: Turkey- 3 oz.; Egg Pattie- 1 ½ oz.; Sausage Link- 1 oz.) • Protein Served w/Sauce: Check Out Standardized Recipe Portion Size! (Examples: Meat Sauce- ½ Cup; Spaghetti & Meat Sauce Recipe- ¾c)

  25. Portion SizeTIPS • Pasta/Noodles/Stuffing/Rice: Use Portion Size/ Volume. (Examples: ½ Cup; ¾ Cup) • Dinner Roll/Biscuit: Enter 1 Each or Ounces. • Gravy/Sauce: Use Serving Utensil Size. (Example: 2 oz. Ladle)

  26. CREDITABLE MEAL COMPONENT • MEAT/MEAT ALT. Oz. Equiv. --- Refer To: • CN Label • Product Formulation Statements --- Non-CN • USDA Food Buying Guide www.nj.gov/agriculture/forms/#5 • Portion vs. Oz Equivalent • 3 oz. Hamburger on 2 oz. WGR Bun: Portion - 1 each Meat/Oz. Eq. – 2 oz. Grain/Oz. Eq. – WGR 2 oz.

  27. Sample CN Label Child Nutrition Label

  28. Product Formulation Statement Non-CN Labeled Products Signed by Authorized Manuf. Rep. Provides Eq. Meal Contribution

  29. Food Buying Guide Provides Eq. Meal Contribution 4 SECTIONS: #1 – Meat/Mt.Alternates #2 - Veg & Fruits #3 – Grains #4 - Milk

  30. CREDITABLE MEAL COMPONENT • GRAINS --- Oz. Equivalent: • All Grains MUST be WGR --- Whole Grain Rich. • Check Out Grains Fact Sheet Form #104. • Refer to USDA Whole Grain Oz. Eq. Requirements Chart, Form #33. • Example: WGR Pancakes 1.2 oz. = 1 oz. equiv. WGR Dinner Roll 1 oz. = 1 oz. equiv.

  31. Whole Grain Oz. Eq. Requirements Chart #33 Provides Eq. Meal Contribution Based on Weight of Grain Separated into Groups Based on Types of Grains

  32. CREDITABLE MEAL COMPONENT • VEGTABLES --- CUPS/GROUPS: • Indicate Creditable Amount in Cups. • Place Amount Under Correct Sub-Group. - Dark Green - Red/Orange - Legumes - Starchy - Other

  33. CREDITABLE MEAL COMPONENT • VEGTABLES --- PORTION vs. EQUIVALENT • Could be Same: Example: Portion - ½ cup Fries Eq. - ½ cup Fries • Could be Different: Example: Portion - 1 cup Romaine Eq. - ½ cup Romaine

  34. WEEKLY COLD VEGETABLE BAR Production Record #156 Weekly Veg. Sub-Groups Color Coded

  35. WEEKLY COLD VEGETABLE BAR Production Record #156 Page 2

  36. CREDITABLE MEAL COMPONENT • FRUIT ---- Creditable Amount Must be Entered in CUPS • FRUIT --- PORTION vs. EQUIVALENT • Canned Could be Same: E.g.: Portion - ½ cup Canned Peaches Eq. - ½ cup Canned Peaches

  37. CREDITABLE MEAL COMPONENT • FRUIT --- PORTION vs. EQUIVALENT • Fresh Could be Different: E.g.: Portion - 1 each Banana (petite) Eq. - ½ cup Banana • Dried Will be Different: E.g.: Portion – ¼ cup or 1.3 oz. box Raisins Eq. - ½ cup Raisins

  38. WEEKLY FRUIT BAR Production Record #152 Weekly Canned/ Fresh/Juice/Dried Color Coded

  39. PRODUCTION RECORD Instructions#51 • # OF PORTIONS PLANNED: List for each menu item. • # OF PORTIONS LEFTOVER: Count or estimate portions remaining at end of day for each menu item. Enter Remaining Portion Numbers.

  40. PORTIONS USED • # REIMBURSABLE MEALS: • VERIFY NUMBERS DAILY!! • Number Planned Minus Leftovers Minus Non-Reimbursable = Reimbursable Meals • # NON-REIMBURSABLE: (Adult/ A La Carte/ Seconds) • VERIFY NUMBERS DAILY!! • Number Planned Minus Leftovers Minus Reimbursable = Non-Reimbursable • May need to Estimate!

  41. TEMPERATURES • HACCP Monitoring/COOKING: • Write down TEMPERATURE before placing into warmer or on steam-table. • Write down TIMEthe temperature is taken. • If receiving from central kitchen or commercial vendor, the prep kitchen should take & record times & temps. • BATCH COOKING --- Write down TIME & TEMPERATURE for each lunch periodor after each batch.

  42. TEMPERATURES • HACCP Monitoring/HOLDING: • Write down TEMPERATURE of food in warmer. • Write down TIME the temperature is taken. • Take at least 1 TIME & TEMPERATUREdaily. • Always --- Check Temperature of warmer/holding unit.

  43. TEMPERATURES • HACCP Monitoring/COOLING: • Write down TIME & TEMPERATURE within 2 hours should be 70°F or below. • Write down TIME & TEMPERATURE within next 4 hrs. • See “Complex HACCP Process” Cooling details at bottom of PR. • Refer to “Instructions” in SOP #4 --- Rapid Chilling.

  44. PRODUCTION RECORD BOTTOM RIGHT • TOTAL MILK USAGE: • List Usage by Variety. 1% White; Fat Free Choc./Strawberry; Fat Free White… • Temperature --- Take at Least Once! • Signature: Primary Person completing form or Manager --- Sign.

  45. PRODUCTION RECORD RESOURCES • The Food Buying Guide for Child Nutrition Programs • School Lunch Meal Pattern, Form #198 • School Breakfast Pattern, Form #91 • School Lunch Meal Pattern Fact Sheet, Form #181

  46. PRODUCTION RECORD RESOURCES • School Lunch Meal Pattern Veg. Sub-Groups Form #138 • Whole Grain Resource for Nat’l School Lunch Program & School Breakfast Prog. • USDA WGR Oz. Equivalent Requirements for School Nutrition Prog., Form #33 • School Lunch Meal Pattern Grains Fact Sheet, Form #104

  47. PRODUCTION RECORD Instructions IMPORTANT:Incomplete or Incorrect PR --- May Result in Fiscal Action on Administrative Review! FORMS & INSTRUCTIONS!! www.nj.gov/agriculture/applic/forms/#5

  48. After School Snack Program Production Record #189 Weekly

  49. ASSP PRODUCTION RECORDInstructionsTOP • Week of:Enter Monday’s Date for Serving Week. • School:Enter School or Site. • Supervisor Signature:Supervisor should Sign & Verify Production Record is Correct.

  50. ASSP PRODUCTION RECORDInstructions • Column #1: DATE • Enter Date of Snack Service. • Column #2: FOOD ITEM • Use Menu. • List Items Next to Correct Meal Component.

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