Batch Type Asphalt Plants | Lintec & Linnhoff

1. Batch Type Asphalt Plants Batch Type Asphalt Plants Asphalt also known as hot mix asphalt is a dark bituminous mixture of sand or gravel and other aggregates developed for the purpose of road surfacing applications and various other uses. Creating the perfect consistency to fulfil a specific task is a complex process. Asphalt mixing plants comprise components such as a drum dryer, burner, cold feeder, dust collector cold aggregate supply system, hot aggregate elevator, vibrating screen, filler supply system, weighing and mixing system, asphalt storage and, bitumen supply system. These Asphalt mix plants can be categorized as asphalt batch mix plants, or and continuous mixing plants, which are also known as drum mix plants. This is where the asphalt batching plant or asphalt drum mix plant work to create a finished product. Various different sequences may be incorporated into a production line up of an asphalt batch mix plant depending on the application and its requirements. Let us now understand the different types of asphalt batch mix plants, which are carefully selected to fulfil a particular task during a project undertaking.

2. Asphalt Batch Mix Plant Asphalt Batch Mix Plant The latest models of asphalt batch mix plant setting new standards for asphalt mix production in the 90–240 t/h output classes. Depending on the capacity of the plant and the mixing specifications, asphalt can be churned out every 40-50 seconds. In conventional continuous mixing plants, the parallel flow heat transfer technology is used where in the material to be heated and the hot gases flow parallel to each other in the same direction. Inside a counterflow dryer drum, the material to be heated and the hot gases flow in opposite directions. This maximizes the transfer of heat from hot gases as well as radiation

3. heat from the burner flame to the aggregates, making it a highly efficient heat transfer system. Mobile Asphalt Batching Plant Mobile Asphalt Batching Plant As the name suggests, this asphalt batch mix plant is developed incorporating latest technology to mass produce asphalt for construction of roads on a small or medium scale. Comprising 4 basic modules, these plants come with built-in chassis for total mobility experience. This mobile asphalt batching plant, as well as other types of asphalt plants are fabricated using a dryer to guarantee minimal heat loss during the entire process, ensuring efficient heating of the aggregates incorporated during this process. For ease of function and efficient operations onsite, this type of asphalt mix plant comes equipped with a fully automatic control panel. The control panels are completely synchronized with an automatic/manual system of burners, load cell, mix temperature, cold feet, mineral, bitumen proportions, etc. Along with these systems, a manual version is also available, which operates through an override function. This is combined with a single deck vibratory screen, which is added to remove over-sized aggregate received from the feeder for improved sorting. Asphalt Recycling Plant Asphalt Recycling Plant

4. With the advancement in modern day technology, asphalt mixing plant also comes with a recycling option. The asphalt recycling plant utilizes multiple coupled geared motors eliminating the need for a linkage mechanism, thereby reducing excessive fuel consumption and help minimize maintenance costs. This type of asphalt mixing plant comes with a far more efficient burner than its predecessors since the hourly output capacity makes this sort of plant desirable for any business. With an efficient and user-friendly mechanism to set air/fuel ratios for efficient combustion and pollution control. The plant can be easily modified to use 25% recycled asphalt, allowing customers to customise mixes to a specified RAP design. To enhance the dryer efficiency and reduces fuel consumption, optional insulation is also provided. The wear and tear on spare parts are also minimal due to better quality and durable make. This makes it easy to maintain, replace and is long-lasting, without requiring frequent repairs. Let us look into some of the different batch type asphalt plants offered by Lintec; Lintec Lintec High High- -capacity large asphalt batch plant capacity large asphalt batch plant CSM 3000 CSM 3000- -5000/ CSE 1500 5000/ CSE 1500- -3000 3000

5. With a capacity ranging from 120 t/h to 400 t/h, the Lintec asphalt batch plant is a modularized structure for easy and quick installation and dismantling. This asphalt plant is built in 100% ISO sea containers for economical transportation. The enclosed structure provides a pleasing and aesthetic value to its industrial appearance. Lintec asphalt batch plants are suitable for short- and long-term projects. These asphalt batching plants are developed with easy maintenance access to all its levels. Ensuring the clients with improved security via a single lockable main access. Lintec batch mix plants are pre-assembled at factory with rigorous test cycles to ensure the smooth set- up and operation on site. This containerised design enables reduced noise and dust levels in all its range of products to choose from with an extensive range of options. Additionally, as per custom specifications suited to the client's requirements to add RAP recycling system, warm mix asphalt system, and/or environmental protection system can also be arranged as optional installations. This model consists of a hot aggregate bin, filter, vibrating screens, hot elevator, weighing and mixing unit, reclaimed filler silo, control room, drying drum, cold feeders and storage room. In addition, the Lintec CSE asphalt batch plant is highly adaptable for future upgrades and retrofitted with a unique 2nd SMA additive system, 6-plus bypass bins, extra housing for walkways, etc. Also equipped with separate standardized platforms and stairways to reduce

6. installation time. This model consists of a hot elevator, vibrating screen, recycling elevator, hot aggregate bins, weighing and mixing unit, filter, reclaimed filler silo, drying drum, control room, electric cabinet room and hot storage silo. Linnhoff TSD MobileMix asphalt batch plant Linnhoff TSD MobileMix asphalt batch plant TSD 1000 TSD 1000- -2000 2000 With a capacity ranging from 60 tph to 140 tph. The Linnhoff mobile asphalt batching plant comes with a unique screen drum technology that eliminates the need for a hot elevator and vibrating screens. This specially designed asphalt batch plant is known for its reduced fuel consumption and maintenance due to the lack of hot elevator and vibrating screens. The 4 basic modules in this type of asphalt batch plant come with built-in chassis for total mobility experience, quick mobilization on land which is suitable for short-term projects or projects, even in remote and tough to reach locations. These mobile asphalt batch plants are also equipped with hydraulic power pack self-jacking support. This particular mobile asphalt batch plant omits the requirement for heavy cranes for easy installation and dismantling. Easy access for maintenance. They can be pre-assembled at

7. factory with rigorous test cycles to ensure a smooth set-up and operation on site. These high- tech asphalt plants incorporate technology which enable reduced dust levels during its operation and possess an extensive range of customization options. This model consists of a cold feeder, filter & reclaimed filler silo, screen drum, control room, weighing & mixing unit and hot aggregate bins.