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Chapter 4

Chapter 4. Receiving & Put-Away. Receiving. Receiving is the setup for all other warehousing activities. If we don’t receive merchandised properly it will be very difficult to handle it properly in put-away, storage, picking, or shipping.

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Chapter 4

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  1. Chapter 4 Receiving & Put-Away

  2. Receiving Receiving is the setup for all other warehousing activities. If we don’t receive merchandised properly it will be very difficult to handle it properly in put-away, storage, picking, or shipping. If we allow damaged or inaccurate deliveries in the door, we are likely to ship damaged or inaccurate shipments out the door.

  3. Receiving • The setup for all other warehousing activities: • -> Direct Shipping • -> Cross Docking • -> Receiving scheduling • -> Pre-receiving • -> Receipt preparation

  4. # of Touches Receiving Put-Away Storage Picking Shipping Vendor Shipping Customer Receiving 1,2 Direct 1,2 3,4 5,6 X-dock Direct primary 1,2 3,4 5,6 7,8 Direct Secondary 1,2 3,4 5,6 7,8 9,10 1,2 3,4 5,6 7,8 9,10 11,12 Traditional

  5. Direct Shipping • Vendors by-pass the warehouse and ship directly to the customer.

  6. Pre-receiving • Capture receiving data (EDI, web, or fax)

  7. Receipt Preparation • Process as much material as can be accomplished ahead of time • -> Prepackaging in issue increments • -> Applying necessary labels and tags • -> Cubing and weighing for storage and transport planning

  8. Cross-Docking • Loads are scheduled for delivery into the warehouse from vendors • Inbound materials are sorted immediately into their outbound orders • Outbound orders are transported immediately to their outbound dock • Receiving staging or inspection is not required • Product storage is not required

  9. Cross-docking

  10. Crossdocking

  11. Receiving Scheduling • Schedule inbound loads to match outbound requirements • Balance resources: • Dock doors • Personnel • Staging space • Material handling equipment

  12. Put-away • Direct Put-away • Directed put-away • Batched and sequenced put-away • Interleaving

  13. Direct Put-away • Bypass “receiving staging” • Putting material away directly to primary picking locations • Eliminate staging and inspection • System directed put-away

  14. Batched & Sequenced Put-away • Put-away by warehouse zone and location sequence • Consolidate your movements

  15. Interleaving • Combine the put-away & picking movement Unload & Put-away Pickup & Load

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