Testing Of Complex Wire Assemblies - Miracle Electronics

1. Testing for every electrical component is crucial so as to avoid any hassles or mishaps later when the entire application is set up and powered on. One such very important, yet easily ignored, component is the wire. Electrical applications consist of multiple kinds of wires and wire assemblies in order to work. These wires must be thoroughly tested too. Which testing procedure is important? While wires that are regular in construction and performance undergo traditional testing procedures, there may be certain wires that include additional components, which is why they may require a more custom testing approach. Such additional components may include fiber optics, pressure gages, temperature gages, sensors, magnetic switches, black box circuitry, I/O, and more. After considering all the components involved, the best approach should be decided upon to ensure that the product meets all deliverables. Various tactics can be employed to gain the highest degree of success. Specialized testing or inspection procedures should also be used, as and when required. Should the testing be automated or manual? To exceed the challenges with complex component structured wires, one or more of these testing approaches can be adopted – manual testing for continuity and

2. shorts, automated point-to-point testing, visual inspection of key attributes, functional testing, pre-testing of key components, Hi-Pot, etc. Although testing should be made automated as much as possible, there could still be certain manual checks and tests to be done. Every effort should be put in to identify what has not been covered as part of the standard automated testing procedures, and the same should be done manually, so as to avoid failed expectations later. Why is testing important? Thorough testing not only ensures that the product is perfect to use, but it also reduces the installation time, reduces further inspection efforts, reduces any potential future repairing costs, supports lean techniques, reduces failures and related costs, and aids in making complex installations possible. Why choose Miracle Electronics? With Miracle Electronics as your partner, there is nothing you need to worry about, when it comes to all your purchased electrical and electronic components. You can leave the job of manufacturing and testing to us, and focus your efforts on streamlining your operations and taking care of other important tasks. This way you reduce significantly on your overall costs and resources, which boosts up other core activities, and thus business growth. So, whether you need something as simple as wires, or something larger like transformers, inductors, PCBs, box build assemblies, and more, Miracle Electronics is your one-stop destination for best quality products . It is not for no reason that we have received an AS 9100D certification, which ensures how our wire assemblies are up to the standards, and fit for the requirements of aviation, space, and defence corporations. We are also certified with ISO 13485:2016 and ISO 9001:2015 certifications that ensure quality management systems in place. All in all, Miracle Electronics is one of the best and most reliable wire assembly manufacturers in India today!