1 / 21

Caterpillar Cat 420E Backhoe Loader Parts Catalogue Manual

service repair manual

kmyhuhna3dkm
Download Presentation

Caterpillar Cat 420E Backhoe Loader Parts Catalogue Manual

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. SEBP3703-01 January 2006 Parts Manual 420E Backhoe Loader Single Tilt, Center Pivot See “General Information” for New Parts Manual Features. HLS1-Up (Machine) THP1-Up (Machine) CRS1-Up (Engine) CRX1-Up (Engine) Powered By 3054C Engine This Parts Manual is also available in .PDF Format on Compact Disc *(CD-ROM) - Caterpillar Form No. SERP3703-00.

  2. TABLE OF CONTENTS Name Page Name Page GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A23 RADIATOR & OIL COOLER GP . . . . . . . . . . . . TANK GP-EXPANSION . . . . . . . . . . . . . . . . . . . . 52 54 REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A42 AIR INLET AND EXHAUST SYSTEM . . . . . . . . AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . INDICATOR GP-AIR FILTER CHANGE . . . . . . MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 55 55 57 58 59 SUPPLEMENTAL COOLANT ADDITIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A47 MAINTENANCE PARTS .. . . . . .. . . . .. . . . . .. . . . A52 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A65 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL GP-GOVERNOR . . . . . . . . . . . . . . LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . PUMP GP-FUEL PRM & PRIM FILTER . . . . . . TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 61 61 62 64 65 68 70 71 MACHINE ARRANGEMENT . . . . . . . . . . . . . . . . . . BACKHOE AR-EXTENDABLE STICK . . . . . . BACKHOE AR-STANDARD STICK . . . . . . . . CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . COMMON AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 3 4 4 ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 ELECTRICAL AND STARTING SYSTEM . . . . . . ALTERNATOR GP-CHARGING . . . . . . . . . . . . BATTERY & WIRING GP . . . . . . . . . . . . . . . . . . CONTROL GP-COMMUNICATION . . . . . . . . ELECTRONICS GP-MACHINE . . . . . . . . . . . . ELECTRONICS GP-MONITOR . . . . . . . . . . . . GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . HEATER GP-JACKET WATER . . . . . . . . . . . . INSTALLATION GP- COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . INSTALLATION GP-GRADE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . LAMP GP-WARNING BEACON . . . . . . . . . . . . LIGHTING GP-FLOOD & SIGNAL . . . . . . . . . . LIGHTING GP-WARNING BEACON . . . . . . . . MOUNTING GP-MAST . . . . . . . . . . . . . . . . . . . . MOUNTING GP-SENSOR . . . . . . . . . . . . . . . . RELAY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . STARTING MOTOR GP-ELECTRIC . . . . . . . . SWITCH GP-ALL WHEEL DRIVE . . . . . . . . . . SWITCH GP-DIFFERENTIAL LOCK . . . . . . . . SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . WIRING GP-AIR CONDITIONER . . . . . . . . . . WIRING GP-CONSOLE . . . . . . . . . . . . . . . . . . . . WIRING GP-CONTROL . . . . . . . . . . . . . . . . . . . . WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . WIRING GP-EXTENDABLE STICK . . . . . . . . WIRING GP-HEATER. . . . . . . . . . . . . . . . . . . . .. WIRING GP-KICKOUT & POSITIONER .. . . .. WIRING GP-PLATFORM . . . . . . . . . . . . . . . . . . WIRING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . WIRING GP-RIDE CONTROL . . . . . . . . . . . . . . WIRING GP-TRANSMISSION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 73 74 78 79 80 81 82 BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . COVER GP-CYLINDER HEAD . . . . . . . . . . . . COVER GP-VALVE MECHANISM . . . . . . . . . . CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . MOUNTING GP-ENGINE & TMSN . . . . . . . . . . PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 7 7 8 9 11 13 16 18 19 20 21 23 24 25 26 28 30 33 34 83 87 91 93 94 96 97 98 99 102 103 106 107 108 109 112 116 119 122 123 125 127 132 134 LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . GAUGE GP-OIL LEVEL & FILLER . . . . . . . . . . PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 35 35 37 38 COOLING SYSTEM . . . . . .. . . . . . . . . . . . . .. . . . . . CONNECTION GP-WATER . . . . . . . . . . . . . . . . COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . COOLER GP-FLTR BASE & ENG OIL . . . . . . COOLING AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-TRANSMISSION COOLER . . . . . . MOUNTING GP-RAD & OIL COOLER . . . . . . PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 39 39 40 41 43 44 46 48 50 136 A1 SEBP3703-01 TABLE OF CONTENTS

  3. TABLE OF CONTENTS Name Page Name Page FRAME GP-LOADER . . . . . . . . . . . . . . . . . . . . . . FRAME GP-SWING . . . . . . . . . . . . . . . . . . . . . . GUARD GP-DRIVE SHAFT . . . . . . . . . . . . . . . . GUARD GP-RADIATOR . . . . . . . . . . . . . . . . . . HOOD & GUARD GP . . . . . . . . . . . . . . . . . . . . . . HOOD GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 238 239 241 242 243 245 POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AXLE GP-DRIVE & STEERING . . . . . . . . . . . . AXLE GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . CASE AS-TRANSMISSION . . . . . . . . . . . . . . . . CONTROL GP-TRANSMISSION .. . . . . . . . . . . DIFFERENTIAL & BEVEL GEAR GP . . . . . . . . DIFFERENTIAL GP . . . . . . . . . . . . . . . . . . . . . . DRIVE AR-BACKHOE LOADER . . . . . . . . . . . . DRIVE GP-FLEXIBLE COUPLING . . . . . . . . . . FILLER GP-POWER TRAIN OIL . . . . . . . . . . . . FLANGE GP-WHEEL . . . . . . . . . . . . . . . . . . . . . . HOUSING & FLANGE GP-AXLE . . . . . . . . . . . . HOUSING GP-AXLE . . . . . . . . . . . . . . . . . . . . . . LINES GP-POWER TRAIN OIL . . . . . . . . . . . . MOUNTING GP-AXLE . . . . . . . . . . . . . . . . . . . . MOUNTING GP-TRANSMISSION . . . . . . . . . . PLANETARY GP-FINAL DRIVE . . . . . . . . . . . . POWER TRAIN AR . . . . . . . . . . . . . . . . . . . . . . . . SHAFT GP-COUNTER . . . . . . . . . . . . . . . . . . . . SHAFT GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . SHAFT GP-IDLER . . . . . . . . . . . . . . . . . . . . . . . . SHAFT GP-INPUT . . . . . . . . . . . . . . . . . . . . . . . . SHAFT GP-OUTPUT . . . . . . . . . . . . . . . . . . . . . . TRANSMISSION & MOUNTING GP . . . . . . . . TRANSMISSION AR-DIRECT DRIVE . . . . . . TRANSMISSION AR-POWER SHIFT . . . . . . TRANSMISSION GP-DIRECT DRIVE . . . . . . TRANSMISSION GP-POWER SHIFT . . . . . . VALVE & LINES GP-SOLENOID . . . . . . . . . . . . VALVE & MTG GP-SOLENOID . . . . . . . . . . . . VALVE GP-RELIEF . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL & TIRE AR . . . . . . . . . . . . . . . . . . . . . . . . WHEEL & TIRE GP . . . . . . . . . . . . . . . . . . . . . . . . 138 138 140 143 146 148 150 152 153 154 158 159 161 165 166 167 169 171 172 174 175 177 181 187 188 188 189 194 200 202 203 204 205 206 HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . ACCUMULATOR GP-PILOT OIL . . . . . . . . . . . . ACCUMULATOR GP-RIDE CONTROL . . . . . . CONTROL AR-RIDE . . . . . . . . . . . . . . . . . . . . . . CONTROL GP-HYDRAULIC HAND . . . . . . . . CONTROL GP-JOYSTICK . . . . . . . . . . . . . . . . CYLINDER & LINES GP-THUMB . . . . . . . . . . CYLINDER GP-BACKHOE BUCKET . . . . . . . . CYLINDER GP-BOOM . . . . . . . . . . . . . . . . . . . . CYLINDER GP-EXTENDABLE STICK . . . . . . CYLINDER GP-LIFT . . . . . . . . . . . . . . . . . . . . . . CYLINDER GP-MULTIPURPOSE BUKT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CYLINDER GP-STABILIZER . . . . . . . . . . . . . . CYLINDER GP-STICK . . . . . . . . . . . . . . . . . . . . CYLINDER GP-SWING . . . . . . . . . . . . . . . . . . . . CYLINDER GP-THUMB . . . . . . . . . . . . . . . . . . . . CYLINDER GP-TILT . . . . . . . . . . . . . . . . . . . . . . DRIVE & MTG GP-PUMP . . . . . . . . . . . . . . . . . . FASTENER GP-VALVE . . . . . . . . . . . . . . . . . . . . FILTER GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . FITTING GP-HYDRAULIC . . . . . . . . . . . . . . . . HYDRAULIC AR . . . . . . . . . . . . . . . . . . . . . . . . . . KICKOUT & POSITIONER GP . . . . . . . . . . . . . . KIT-RIDE CONTROL . . . . . . . . . . . . . . . . . . . . . . LINES GP-BACKHOE AUXILIARY . . . . . . . . . . LINES GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-BUCKET . . . . . . . . . . . . . . . . . . . . . . LINES GP-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-EXTENDABLE STICK . . . . . . . . . . LINES GP-HYDRAULIC OIL COOLER . . . . . . LINES GP-LIFT CYLINDER . . . . . . . . . . . . . . . . LINES GP-LOADER AUXILIARY . . . . . . . .. . . . LINES GP-MULTIPURPOSE BUCKET . . . . . . LINES GP-PILOT . . . . . . . . . . .. . . . . . . . . . . . .. . LINES GP-PUMP . . . . . . . . . .. . . . . . . . . . . . .. . . LINES GP-RIDE CONTROL . . . . . . . . . . . . . . . . LINES GP-STABILIZER . . . . . . . . . . . . . . . . . . . . LINES GP-STICK . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-SWING . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-TILT CYLINDER . . . . . . . . . . . . . . . . MANIFOLD GP-CONTROL . . . . . . . . . . . . . . . . MANIFOLD GP-CONTROL & SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-BACKHOE CONTROL .. . . .. MOUNTING GP-BANK VALVE . . . . . . . . . . . . . . MOUNTING GP-CYLINDER . . . . . . . . . . . . . . . . MOUNTING GP-LINES . . . . . . . . . . . . . . . . . . . . 247 247 248 249 250 255 259 260 264 267 269 270 271 275 279 281 282 284 285 286 287 288 289 291 294 301 303 308 309 311 313 315 317 321 327 329 331 337 338 340 342 BRAKING SYSTEM . . . . . .. . . . . . . . . . . . . .. . . . . . CONTROL GP-PARKING BRAKE . . . . . . . . . . CONTROL GP-SERVICE BRAKE . . . . . . . . . . CYLINDER GP-BRAKE . . . . . . . . . . . . . . . . . . . . LEVER GP-HAND CONTROL . . . . . . . . . . . . . . 213 213 215 218 220 STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . CONTROL GP-STEERING . . . . . . . . . . . . . . . . KNOB GP-STEERING . . . . . . . . . . . . . . . . . . . . LINES GP-STEERING . . . . . . . . . . . . . . . . . . . . PUMP GP-METERING . . . . . . . . . . . . . . . . . . . . 221 221 223 224 226 FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . BOX GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . COUNTERWEIGHT GP . . . . . . . . . . . . . . . . . . . . DOOR GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . EXTENSION GP-FENDER . . . . . . . . . . . . . . . . FENDER GP-FRONT . . . . . . . . . . . . . . . . . . . . . . FENDER GP-REAR . . . . . . . . . . . . . . . . . . . . . . FLOORPLATE GP . . . . . . . . . . . . . . . . . . . . . . . . 227 227 228 231 232 233 234 236 346 348 350 351 354 A2 TABLE OF CONTENTS SEBP3703-01

  4. TABLE OF CONTENTS Name Page Name Page THUMB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOOTH GP-UNI . . . . . . . . . . . . . . . . . . . . . . . . . . 552 554 PUMP GP-PISTON . . . . . . . . . . . . . . . . . . . . . . . . ROTATING GP-PUMP . . . . . . . . . . . . . . . . . . . . SHAFT GP-PUMP DRIVE . . . . . . . . . . . . . . . . . . TANK & MTG GP-HYDRAULIC . . . . . . . . . . . . VALVE & LINES GP-PILOT . . . . . . . . . . . . . . . . VALVE AR-BANK 2 . . . . . . . . . . . . . . . . . . . . . . . . VALVE AR-BANK 3 . . . . . . . . . . . . . . . . . . . . . . . . VALVE AR-BANK 6 . . . . . . . . . . . . . . . . . . . . . . . . VALVE AR-BANK 7 . . . . . . . . . . . . . . . . . . . . . . . . VALVE AR-BANK 8 . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-BANK 2 . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-BANK 3 . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-BANK 6 . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-BANK 7 . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-BANK 8 . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-CONTROL . . . . . . . . . . . . . . . . . . . . VALVE GP-PILOT . . . . . . . . . . . . . . . . . . . . . . . . VALVE GP-PUMP CONTROL . . . . . . . . . . . . . . VALVE GP-SOLENOID . . . . . . . . . . . . . . . . . . . . 356 358 359 360 362 364 364 364 365 365 366 367 368 369 370 372 386 388 389 OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . AIR CONDITIONER & MOUNTING GP . . . . . . AIR CONDITIONER GP . . . . . . . . . . . . . . . . . . . . BRACKET GP-MOUNTING . . . . . . . . . . . . . . . . CAB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAB GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CANOPY AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CANOPY GP-OPEN ROPS . . . . . . . . . . . . . . . . COMPARTMENT GP-LITERATURE . . . . . . . . COMPRESSOR & MTG GP-REFRIG . . . . . . COMPRESSOR GP-REFRIGERANT . . . . . . . . CONDENSER & MTG GP- REFRIGERANT . . . . . . . . . . . . . . . . . . . . . . . . . . CONSOLE GP-OPERATOR . . . . . . . . . . . . . . . . COVER GP-WIPER MOTOR . . . . . . . . . . . . . . DOOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . FLOOR MAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . HEATER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . INSTALLATION GP-MONITOR . . . . . . . . . . . . LATCH GP-CONSOLE . . . . . . . . . . . . . . . . . . . . LEVER GP-GOVERNOR . . . . . . . . . . . . . . . . . . LINER GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . LINES GP-HEATER . . . . . . . . . . . . . . . . . . . . . . LINES GP-HEATER & AIR COND . . . . . . . . . . MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . MOTOR GP-WINDOW WIPER . . . . . . . . . . . . MOUNTING GP-CAB . . . . . . . . . . . . . . . . . . . . . . MOUNTING GP-MONITOR . . . . . . . . . . . . . . . . PEDAL GP-GOVERNOR . . . . . . . . . . . . . . . . . . ROOF GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . SEAT BELT GP . . . . . . . . . . . . . . . . . . . . . . . . . . SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SEAT GP-SUSPENSION . . . . . . . . . . . . . . . . . . SUSPENSION GP-SEAT . . . . . . . . . . . . . . . . . . TACHOMETER GP-ELECTRIC . . . . . . . . . . . . TRIM GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . VISOR GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . WASHER GP-WINDOW . . . . . . . . . . . . . . . . . . WINDOW GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . WINDOW GP-DOOR . . . . . . . . . . . . . . . . . . . . . . WIPER & WASHER GP-WINDOW . . . . . . . . . . WIPER GP-WINDOW . . . . . . . . . . . . . . . . . . . . . . 555 555 557 559 560 563 566 568 571 572 573 574 575 581 582 586 587 591 593 594 595 597 598 600 602 603 604 605 606 607 609 614 619 624 625 627 628 630 636 640 642 IMPLEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ARM GP-LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOOM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRACE GP-LIFT CYLINDER . . . . . . . . . . . . . . GUARD GP-BOOM . . . . . . . . . . . . . . . . . . . . . . . . LINK GP-THUMB . . . . . . . . . . . . . . . . . . . . . . . . . . LINKAGE GP-BACKHOE BUCKET . . . . . . . . LINKAGE GP-LOADER BUCKET . . . . . . . . . . LOADER AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCK GP-TRANSPORT . . . . . . . . . . . . . . . . . . MOUNTING GP-STICK . . . . . . . . . . . . . . . . . . . . PAD & GUARD GP-STABILIZER . . . . . . . . . . . . PAD & MTG GP-STABILIZER . . . . . . . . . . . . . . PAD GP-STABILIZER . . . . . . . . . . . . . . . . . . . . . . STABILIZER GP-BACKHOE . . . . . . . . . . . . . . . . STICK GP-EXTENDABLE . . . . . . . . . . . . . . . . . . STICK GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . . . 391 391 393 394 395 396 397 399 401 402 406 407 413 416 418 419 423 WORK TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BOWL AS-BUCKET . . . . . . . . . . . . . . . . . . . . . . BUCKET AR-MULTIPURPOSE . . . . . . . . . . . . BUCKET AS-GENERAL PURPOSE . . . . . . . . BUCKET AS-HOE . . . . . . . . . . . . . . . . . . . . . . . . BUCKET GP-GENERAL PURPOSE . . . . . . . . BUCKET GP-HOE . . . . . . . . . . . . . . . . . . . . . . . . BUCKET GP-MULTIPURPOSE . . . . . . . . . . . . BULLDOZER AS . . . . . . . . . . . . . . . . . . . . . . . . . . COUPLER AR-QUICK . . . . . . . . . . . . . . . . . . . . COUPLER GP-QUICK . . . . . . . . . . . . . . . . . . . . EDGE GP-CUTTING . . . . . . . . . . . . . . . . . . . . . . FORK GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GUARD GP-WORK TOOL . . . . . . . . . . . . . . . . MOUNTING GP-BUCKET . . . . . . . . . . . . . . . . . . PIN GP-COUPLER . . . . . . . . . . . . . . . . . . . . . . . . THUMB AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 425 427 430 440 444 451 495 502 506 507 512 514 515 516 517 519 SERVICE EQUIPMENT AND SUPPLIES . . . . . . BRACKET GP-TRANSPORT . . . . . . . . . . . . . . FILM GP .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . LINK GP-SHIPPING . . . . . . . . . . . . . . . . . . . . . . LOCK GP-VANDALISM . . . . . . . . . . . . . . . . . . . . PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . PROTECTION GP-VANDALISM . . . . . . . . . . . . SHIPPING AR-BUCKET . . . . . . . . . . . . . . . . . . 643 643 644 645 645 645 649 650 A3 SEBP3703-01 TABLE OF CONTENTS

  5. TABLE OF CONTENTS Name Page Name Page PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1 A4 TABLE OF CONTENTS SEBP3703-01

  6. BASIC ENGINE 232-7528 CAMSHAFT GP (CHG -00) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1210, 1211, 1212 i01863441 PART NAME 1 2 3 KEY-WOODRUFF CAMSHAFT REF NO 1 2 GRAPHIC REF 1 1 SEE PAGE NOTE PART NUMBER 1B-8736 225-5967 QTY 1 1 4 5 6 (PRODUCT LEVEL) GRAPHIC #1 <END> g00911297 1 of 1 7 SEBP3703-01 BASIC ENGINE

  7. BASIC ENGINE 231-0149 COVER GP-CYLINDER HEAD (CHG -00) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1100 i02358991 PART NAME 1 2 3 BOLT (M8X1.25X20-MM) GASKET PLATE REF NO 1 2 3 GRAPHIC REF 1 1 1 SEE PAGE NOTE PART NUMBER 6I-0572 114-2579 115-1162 QTY 12 3 3 4 5 6 (PRODUCT LEVEL) GRAPHIC #1 <END> g00986217 1 of 1 8 BASIC ENGINE SEBP3703-01

  8. BASIC ENGINE 246-2582 COVER GP-VALVE MECHANISM (CHG -00, -01) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1107, 1120 i02485604 PART NAME 1 2 3 BOLT (M8X1.25X25-MM) BOLT (M6X1X14-MM) BOLT (M6X1X25-MM) BRACKET BOLT (M6X1X10-MM) CLAMP-HOSE SPRING (CRANKCASE BREATHER HOSE) HOSE (CRANKCASE BREATHER) PLUG-CUP COVER CONNECTOR SEAL-O-RING BOLT GASKET SHIELD-HEAT FILLER AS-OIL SEAL-O-RING COVER AS GASKET (VALVE COVER) BOLT (ISOLATOR) SPRING (BREATHER VALVE) CAP (BREATHER VALVE) DIAPHRAGM (CRANKCASE PRESSURE CONTACTOR) PLATE SCREW-MACHINE CAP (BREATHER VALVE) REF NO 1 2 3 4 5 6 7 8 9 10 11 11A 11B 11C 12 13 13A 14 14A 14B 14C 14D 14E 14F 14G 14H GRAPHIC REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SEE PAGE NOTE PART NUMBER 6I-0260 6I-0846 6I-0917 7C-1281 100-4841 5D-1026 162-1565 198-8645 225-6522 230-9127 230-9144 150-7732 225-6455 225-6517 237-0769 246-1163 229-4896 247-7798 225-6451 225-6455 225-6456 225-6461 225-6464 225-6477 225-6478 225-6479 QTY 2 3 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 10 1 1 1 1 4 1 4 5 6 (PRODUCT LEVEL) 1 of 2 9 SEBP3703-01 BASIC ENGINE

  9. BASIC ENGINE 246-2582 COVER GP-VALVE MECHANISM (contd. ) i02485604 GRAPHIC #1 <END> g01049443 2 of 2 10 BASIC ENGINE SEBP3703-01

  10. BASIC ENGINE 232-7439 CRANKSHAFT GP (CHG -00, 232-7400-01) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1202, 1203, 1204, 1230, 1231, 1232 i02354781 PART NAME 1 2 3 KEY-WOODRUFF GEAR-CRANKSHAFT (34-TEETH) CRANKSHAFT GP BEARING SET-MAIN (STANDARD) KIT-CRANKSHAFT BEARING (0.25-MM OS) KIT-CRANKSHAFT BEARING (0.5-MM OS) KIT-CRANKSHAFT BEARING (0.76-MM OS) BEARING SET-ROD (STANDARD) KIT-ROD BEARING (0.25-MM OS) KIT-ROD BEARING (0.51-MM OS) KIT-ROD BEARING (0.76-MM OS) WASHER-THRUST (STANDARD-UPPER) WASHER-THRUST (0.18-MM OS) (UPPER) WASHER-THRUST (STANDARD-LOWER) WASHER-THRUST (0.18-MM OS) (LOWER) REF NO 1 2 3 4 GRAPHIC REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SEE PAGE NOTE PART NUMBER 1B-8736 216-8314 232-7400 225-7772 233-3784 233-3785 233-3786 225-7781 233-3788 233-3789 233-3790 032-9090 067-6873 032-9091 067-6874 QTY 1 1 1 1 4 5 6 (PRODUCT LEVEL) AB AB AB 5 1 AB AB AB 6 2 AB 7 2 AB A-NOT PART OF THIS GROUP B-USE AS REQUIRED 1 of 2 11 SEBP3703-01 BASIC ENGINE

  11. BASIC ENGINE 232-7439 CRANKSHAFT GP (contd. ) i02354781 GRAPHIC #1 <END> g00950782 2 of 2 12 BASIC ENGINE SEBP3703-01

  12. BASIC ENGINE 232-7604 CYLINDER BLOCK GP (CHG -00) S/N: CRS1-UP PART OF 232-7606 CYLINDER BLOCK GP SMCS-1201 i02014648 PART NAME 1 2 3 BOLT (M8X1.25X20-MM) BOLT (5/8-18X3.75-IN) DOWEL PLUG PLUG-SIDE BOLT (M6X1X10-MM) DOWEL GASKET PLUG PLATE BEARING JET AS-PISTON COOLING PLUG PLUG PLUG PLUG-CUP PLUG REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 GRAPHIC REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SEE PAGE NOTE PART NUMBER 6I-0572 035-8068 067-6002 067-6006 067-6043 100-4841 185-0884 225-7944 225-8858 232-3751 232-7440 232-7454 232-7596 232-7597 232-7599 232-7600 232-7603 QTY 4 10 10 1 1 4 2 1 2 1 1 4 1 2 1 1 1 4 5 6 (PRODUCT LEVEL) 1 of 2 13 SEBP3703-01 BASIC ENGINE

  13. BASIC ENGINE 232-7604 CYLINDER BLOCK GP (contd. ) i02014648 GRAPHIC #1 <END> g00951214 2 of 2 14 BASIC ENGINE SEBP3703-01

  14. BASIC ENGINE 232-7606 CYLINDER BLOCK GP (CHG -00) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1201 i01863465 PART NAME 1 2 3 BOLT (M8X1.25X16-MM) HOUSING AS CYLINDER BLOCK GP REF NO 1 2 3 GRAPHIC REF 1 1 1 SEE PAGE NOTE PART NUMBER 209-9219 232-7449 232-7604 QTY 10 1 1 4 5 6 (PRODUCT LEVEL) Y 13 Y-SEPARATE ILLUSTRATION GRAPHIC #1 <END> g00952056 1 of 1 15 SEBP3703-01 BASIC ENGINE

  15. BASIC ENGINE 232-7519 CYLINDER HEAD GP (CHG -00, -01) S/N: CRS1-UP PART OF 232-7524 CYLINDER HEAD GP SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125 i02159632 PART NAME 1 2 3 PLUG-PIPE PLUG-FREEZE PLUG RETAINER-VALVE SPRING GUIDE-VALVE (INTAKE) SEAL-O-RING INSERT-VALVE (INLET) INSERT-VALVE (EXHAUST) VALVE-INLET SPRING-VALVE SEAL-INLET VALVE CAP VALVE-EXHAUST PLUG SEAL-EXHAUST VALVE REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 GRAPHIC REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SEE PAGE NOTE PART NUMBER 2B-0858 9Y-5015 067-6006 147-1979 185-0882 199-9751 225-5493 225-5494 225-5495 225-5496 252-6438 225-5498 225-5499 232-1322 254-3954 QTY 1 2 4 16 8 1 4 4 4 8 4 8 4 1 4 4 5 6 (PRODUCT LEVEL) GRAPHIC #1 <END> g01095382 1 of 1 16 BASIC ENGINE SEBP3703-01

  16. BASIC ENGINE 232-7524 CYLINDER HEAD GP (CHG -00 THRU -02) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125 i02000189 PART NAME 1 2 3 BOLT (M15X1.5X137MM) BOLT (M15X1.5X162MM) GASKET-HEAD CYLINDER HEAD GP REF NO 1 2 3 4 GRAPHIC REF 1 1 1 1 SEE PAGE NOTE PART NUMBER 225-5501 225-5502 240-7194 232-7519 QTY 7 3 1 1 4 5 6 (PRODUCT LEVEL) Y 16 Y-SEPARATE ILLUSTRATION GRAPHIC #1 <END> g00909291 1 of 1 17 SEBP3703-01 BASIC ENGINE

  17. BASIC ENGINE 251-2432 DRIVE GP-FAN (CHG -00) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1357, 1358, 1359, 1390 i02100116 PART NAME 1 2 3 BOLT (M10X1.5X35-MM) BOLT (M10X1.5X40-MM) HOUSING AS CLIP PLATE REF NO 1 2 3 3A 4 GRAPHIC REF 1 1 1 1 1 SEE PAGE NOTE PART NUMBER 111-0859 123-2899 251-2436 225-5959 251-2437 QTY 1 4 1 1 1 4 5 6 (PRODUCT LEVEL) GRAPHIC #1 <END> g01085998 1 of 1 18 BASIC ENGINE SEBP3703-01

  18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.

  19. BASIC ENGINE 230-7300 FLYWHEEL GP (CHG -00, -01) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1156, 1158 i02004993 PART NAME 1 2 3 BOLT (1/2-20X1.5-IN) WASHER-HARD (13.5X25.5X3-MM THK) FLYWHEEL AS RING-STARTING MOTOR (126-TEETH) REF NO 1 2 3 4 GRAPHIC REF 1 1 1 1 SEE PAGE NOTE PART NUMBER 0S-1603 5P-8245 245-9828 033-7687 QTY 6 6 1 1 4 5 6 (PRODUCT LEVEL) GRAPHIC #1 <END> g00955555 1 of 1 19 SEBP3703-01 BASIC ENGINE

  20. BASIC ENGINE 236-8238 HOUSING GP-FLYWHEEL (CHG -00) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1157 i01925943 PART NAME 1 2 3 BOLT (M12X1.75X30MM) PLUG PLATE-COVER SHIELD-DUST DOWEL BOLT (M8X1.25X12MM) PLUG BOLT (M10X1.5X30MM) HOUSING-FLYWHEEL REF NO 1 2 3 4 5 6 7 8 9 GRAPHIC REF 1 1 1 1 1 1 1 1 1 SEE PAGE NOTE PART NUMBER 6I-0423 6I-0847 7W-1176 7W-4642 067-6123 114-4363 101-3617 121-0883 220-8631 QTY 2 1 1 1 2 2 3 6 1 4 5 6 (PRODUCT LEVEL) GRAPHIC #1 <END> g00902549 1 of 1 20 BASIC ENGINE SEBP3703-01

  21. BASIC ENGINE 232-3670 HOUSING GP-FRONT (CHG -00 THRU -07, 216-8633-01D1, 232-3657-01) S/N: CRS1-UP PART OF 273-3610 ENGINE AR SMCS-1151, 1162, 1166 i02471797 PART NAME 1 2 3 KEY-WOODRUFF BOLT (M8X1.25X20-MM) BOLT (M8X1.25X25-MM) BOLT (M10X1.5X65-MM) BOLT (M12X1.75X45-MM) DOWEL HUB-IDLER GEAR PLATE-RETAINING BOLT (M8X1.25X65-MM) BOLT (M8X16X1.25-MM) WASHER-THRUST GEAR AS-IDLER (73-TEETH) GEAR-CAMSHAFT (68-TEETH) HOUSING-FRONT SEAL-CRANKSHAFT GASKET GASKET COVER AS-FRONT GASKET WASHER REF NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 19 GRAPHIC REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SEE PAGE NOTE PART NUMBER 1B-8736 6I-0217 6I-0645 6I-0650 7C-4616 067-6179 282-9861 255-1209 100-3751 124-3815 232-3666 251-4336 216-8634 225-8278 4W-5359 225-8281 225-8282 232-3657 225-8287 133-1011 QTY 1 8 4 3 1 1 1 1 5 10 1 1 1 1 1 1 1 1 1 1 4 5 6 (PRODUCT LEVEL) M M M-METRIC PART 1 of 2 21 SEBP3703-01 BASIC ENGINE

More Related