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Service Repair Manual Models 345B and345BL Series II Excavator
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i01970055 Connecting Rod Bearings - Install SMCS - 1219-012 Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/2 Illustration 1 g01022743 1. Install the upper half of connecting rod bearing (4) into connecting rod (3). Ensure that the bearing tab engages with the slot in the connecting rod. 2. Apply clean engine oil on the surface of the upper half of connecting rod bearing (4) . 3. Position connecting rod (3) and connecting rod bearing (4) on the crankshaft. 4. Install the lower half of connecting rod bearing (5) in corresponding connecting rod cap (2). Ensure that the bearing tab engages with the groove in connecting rod cap (2) . 5. Apply clean engine oil on the surface of the lower half of connecting rod bearing (5) . 6. Install connecting rod cap (2) on the corresponding connecting rod. Ensure that the numbers are on the same side. 7. Install connecting rod cap bolts (1). Tighten the bolts to a torque of 130 ± 7 N·m (95 ± 5 lb ft). 8. Place an index mark on each bolt head. Tighten each bolt for an additional 60 ± 5 degrees (1/6 turn). 9. Repeat Steps 1 through 8 in order to install the remaining connecting rod bearings. End By: Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Fri Sep 11 23:24:31 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i02087520 Crankshaft Main Bearings - Remove SMCS - 1203-011 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 2P-5518 Bearing Tool 1 Start By: A. Remove the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/3 Illustration 1 g01022767 1. Remove bolts (1) that hold crankshaft main bearing cap (2). Remove crankshaft main bearing cap (2) . 2. Remove the lower half of the crankshaft main bearing from crankshaft main bearing cap (2) . NOTICE If the crankshaft is turned in the wrong direction, the tab of the crankshaft main bearing will be pushed between the crankshaft and the cylinder block. this can cause damage to either or both the crankshaft and the cylinder block. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 3/3 Illustration 2 g01022781 3. Use the following steps in order to remove the upper half of crankshaft main bearings (3) : a. Turn the crankshaft until Tooling (A) can be installed in the crankshaft journal. Install Tooling (A) . b. Turn the crankshaft in order to remove the upper half of the crankshaft main bearing. In order to get the tab out first, the crankshaft must be turned in the correct direction. c. Check the condition of the crankshaft main bearings. Refer to the Guideline For Reusable Parts, SEBF8009, "Main and Connecting Rod Bearings" or refer to the Guideline For Reusable Parts, SEBV0544, "Engine Bearings and Crankshafts". 4. Remove thrust plate (4) from the crankshaft. Copyright 1993 - 2020 Caterpillar Inc. Fri Sep 11 23:25:28 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i03575020 Crankshaft Main Bearings - Install SMCS - 1203-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 2P-5518 Bearing Tool 1 B 8T-5096 Dial Indicator Group 1 C 6V-4876 Lubrication - NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. Note: Place clean engine oil on the crankshaft main bearings prior to assembly. Ensure that the tabs on the back side of the crankshaft main bearings fit in the grooves of the crankshaft main bearing caps and the cylinder block. NOTICE Ensure that the crankshaft main bearings are installed in the correct locations. Two different part numbers are used in quantities of three https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/3 and four. The part number having the quantity of four is to be installed on crankshaft main bearings 2, 3, 5, and 6. The part number having the quantity of three is to be installed on crankshaft bearing 1, 4, and 7. The thrust plate is to be installed on the center crankshaft main bearing only. Illustration 1 g01022781 1. Install thrust plate (4) on the crankshaft. 2. Use Tooling (A) and install the new upper halves of crankshaft main bearings (3) in the cylinder block. This half of the bearing has an oil hole. Do not put oil on the back of the crankshaft main bearing. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 3/3 Illustration 2 g01022767 3. Install the new lower halves of the crankshaft main bearings in crankshaft main bearing caps (2) . Do not put oil on the back of the crankshaft main bearing. NOTICE Crankshaft main bearing caps should be installed with the part number toward the right side of the engine. Crankshaft main bearing caps are to be identified by stamped numbers 1 through 7 located on the bottom surface. The thrust plate is to be installed in the original position on the crankshaft main bearing. 4. Place crankshaft main bearing caps (2) in position on the cylinder block. Place clean engine oil or Tooling (C) on the bolt threads and the washer face. Install bolts (1) . 5. Tighten the bolts to a torque of 95 ± 5 N·m (70 ± 4 lb ft). Place an index mark on each bolt head. Tighten each bolt for an additional 90 ± 5 degrees (1/4 turn). 6. Check the end play of the crankshaft with Tooling (B) . The end play must be 0.10 mm (0.004 inch) to 0.50 mm (0.020 inch). Note: The crankshaft end play is controlled by crankshaft thrust bearings (4) . Thrust bearings (4) are located at the center of the crankshaft. End By: Install the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install". Copyright 1993 - 2020 Caterpillar Inc. Fri Sep 11 23:26:25 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i02077605 Crankshaft - Remove SMCS - 1202-011 Removal Procedure Start By: A. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove". B. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove". C. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install". D. Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Remove". NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/3 Illustration 1 g01022767 1. Remove bolts (1) . 2. Remove crankshaft main bearing caps (2) . Illustration 2 g01022781 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 3/3 3. Remove crankshaft thrust bearings (4) and lower halves of crankshaft main bearings (3) . Note: The crankshaft main bearing caps are marked with the numbers 1 through 7. The crankshaft main bearing caps that are not marked should be marked with the corresponding cylinder number on the side that is toward the right side of the engine. 4. Install a suitable bolt into each end of the crankshaft. Fasten a suitable lifting device to the bolts in the crankshaft. Remove the crankshaft. The weight of the crankshaft is approximately 129 kg (285 lb). 5. Remove the upper halves of the crankshaft main bearings (3) . Copyright 1993 - 2020 Caterpillar Inc. Fri Sep 11 23:27:21 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i02363483 Crankshaft - Install SMCS - 1202-012 Installation Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 8T-5096 Dial Indicator Group 1 NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. NOTICE Ensure that the crankshaft main bearing tabs engage with the grooves in the block and the crankshaft main bearing cap. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/3 Illustration 1 g01022781 1. Place the upper halves of crankshaft main bearings (3) in the cylinder block. Place the lower halves of crankshaft main bearings (3) in the crankshaft main bearing caps. 2. Fasten a suitable lifting device to the crankshaft and place the crankshaft in the cylinder block. The weight of the crankshaft is approximately 129 kg (285 lb). 3. Install crankshaft thrust bearings (4) . https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 3/3 Illustration 2 g01022767 4. Install crankshaft main bearing caps (2) with the part numbers toward the right hand side of the cylinder block. Ensure that crankshaft main bearing caps (2) have numbers 1 through 7. The numbers should start at the front of the engine. Place clean engine oil or Molylube on the bolt threads and the washers. Install bolts (1) . Tighten the bolts to a torque of 95 ± 5 N·m (70 ± 4 lb ft). 5. Place an index mark on each bolt head. Turn the bolts for an additional 90 ± 5 degrees (1/4 turn). 6. Check the end play of the crankshaft with Tooling (A) . The end play must be 0.10 mm (0.004 inch) to 0.50 mm (0.020 inch). End By: a. Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Install". b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install". c. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install". d. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install". Copyright 1993 - 2020 Caterpillar Inc. Fri Sep 11 23:28:18 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i06284232 Crankshaft Gear - Remove and Install SMCS - 1204-010-GE Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1U-6400 Three Jaw Puller 1 Start By: A. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove". https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/3 Illustration 1 g01022856 1. Use Tooling (A) in order to remove crankshaft gear (2) from crankshaft (1) . 2. Remove drive pin (3) . Installation Procedure Table 2 Required Tools Tool Part Number Part Description Qty B 6V-2098 Press Sleeve 1 C 8H-8581 Gauge 1 Illustration 2 g01066237 1. Install drive pin (3) . Always wear protective gloves when handling parts that have been heated. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 3/3 Note: Do not use a torch to heat the gear. The gear can be warped if a torch is used. The hardness of the gear may also be changed with the use of a torch. 2. Preheat the oven to a maximum temperature of 210° C (410° F). 3. Heat crankshaft gear (2) in the oven for a maximum of one hour. 4. Install crankshaft gear (2) on the end of crankshaft (1) . Ensure that the slot in crankshaft gear (2) is aligned with drive pin (3) . 5. If crankshaft gear (2) does not fit and the gear was not heated during the removal of the gear then repeat Step 2 thru Step 4. Do not heat the gear more than two times during the life of crankshaft gear (2) . Illustration 3 g01066239 6. Use Tooling (B) in order to seat crankshaft gear (2) against the shoulder of crankshaft (1) . 7. Use Tooling (C) in order to ensure that crankshaft gear (2) is seated against the shoulder on the crankshaft. Note: Check the crankshaft gear in three places with Tooling (C) . End By: Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install". Copyright 1993 - 2020 Caterpillar Inc. Fri Sep 11 23:29:15 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i05977048 Bearing Clearance - Check SMCS - 1203-535; 1219-535 Measurement Procedure Table 1 Required Tools Tool Part Number Part Description Qty Plastic Gauge (Green) 0.025 to 0.076 mm (0.001 to 0.003 inch) 198-9142 1 Plastic Gauge (Red) 0.051 to 0.152 mm (0.002 to 0.006 inch) 198-9143 1 A Plastic Gauge (Blue) 0.102 to 0.229 mm (0.004 to 0.009 inch) 198-9144 1 Plastic Gauge (Yellow) 0.230 to 0.510 mm (0.009 to 0.020 inch) 198-9145 1 Note: Plastic gauge may not be necessary when the engine is in the chassis. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/3 Note: Cat does not recommend the checking of the actual bearing clearances particularly on small engines. This is because of the possibility of obtaining inaccurate results and the possibility of damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for specific wall thickness. Note: The measurements should be within specifications and the correct bearings should be used. If the crankshaft journals and the bores for the block and the rods were measured during disassembly, no further checks are necessary. However, if the technician still wants to measure the bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals with small diameters if clearances are less than 0.10 mm (0.004 inch). NOTICE Lead wire, shim stock or a dial bore gauge can damage the bearing surfaces. The technician must be very careful to use Tooling (A) correctly. The following points must be remembered: • Ensure that the backs of the bearings and the bores are clean and dry. • Ensure that the bearing locking tabs are properly seated in the tab grooves. • The crankshaft must be free of oil at the contact points of Tooling (A). 1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap. Note: Do not allow Tooling (A) to extend over the edge of the bearing. 2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an impact wrench. Be careful not to dislodge the bearing when the cap is installed. Note: Do not turn the crankshaft when Tooling (A) is installed. 3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling (A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration 1. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 3/3 Illustration 1 g01152855 Typical Example 4. Remove all of Tooling (A) before you install the bearing cap. Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all parts of Tooling (A) are not the same width. Measure the major width in order to ensure that the parts are within the specification range. Refer to Specifications Manual, "Connecting Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct clearances. Copyright 1993 - 2020 Caterpillar Inc. Fri Sep 11 23:30:12 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 1/5 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 345B II EXCAVATOR AKJ Configuration: 345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 3176C Engine Disassembly and Assembly 3176C and 3196 Engines for Caterpillar Built Machines Media Number -RENR1223-15 Publication Date -01/08/2015 Date Updated -03/08/2015 i02360598 Coolant Temperature Sensor - Remove and Install SMCS - 1906-010 Removal Procedure Personal injury can result from hot coolant, steam and alkali. At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns. Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand. Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns. Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes. NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
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345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 2/5 NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. Illustration 1 g01064022 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 3/5 Illustration 2 g01023026 1. Drain the level of the coolant below the coolant temperature sensor into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change". 2. Disconnect the harness assembly from coolant temperature sensor (1) . 3. Remove coolant temperature sensor (1) . 4. Inspect the condition of the O-ring seal on coolant temperature sensor (1) . Replace the O- ring seal, if necessary. Installation Procedure NOTICE Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11
345B & 345B L Series II Excavators AKJ00001-UP (MACHINE) POWERED BY 31... 4/5 Illustration 3 g01023026 Illustration 4 g01064022 1. Install coolant temperature sensor (1) . Tighten coolant temperature sensor (1) to a torque of 20 ± 5 N·m (15 ± 4 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2020/9/11