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service repair manual
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DS SLT 0605 Rev-01 Doosan Skid Steer Loader Overseas service team Overseas service team 1
I. General II. Operation III. Engine IV. Chassis V. Hydraulic system VI. Electric system VII. Maintenance data Overseas service team 2
I. General 1. Doosan’s skid steer loader 2. Exterior view 3. Conventional boom and vertical type boom 4. Attachments Overseas service team 3
I. General Doosan’s skid steer loader (I) 1. ? 460, 460 Plus (DSL902) ? 470 Plus ? 450, 450 Plus (DSL802) ? 440 Plus (DSL702) ? 430, 430 Plus (DSL602) ?Model name (440,450..) is no meaning just model name. Overseas service team 4
I. General Doosan’s skid steer loader (II) 1. Rated Capa. Oper. Weight Tipping Load KOR Name US Name Model Engine LBS/ kg LBS/ kg LBS/ kg 430 1,433/ 650 5,604/ 2,542 2,866/ 1,300 DSL602 1340XL Yanmar Cummins A2000 430 Plus 1,505/ 682 5,703/ 2,587 3,009/ 1,365 1340XL Cummins A2300 440 Plus 1,973/ 895 6,133/ 2,782 3,946/ 1,790 DSL702 450 1,808/ 820 6,885/ 3,123 3,616/ 1,640 DSL802 1760XL KIA 450 Plus 2,061/ 935 6,911/ 3,315 4,122/ 1,870 1760XL Cummins B3.3NA 460 2,169/ 984 7,119/ 3,254 4,339/ 1,968 DSL902 2060XL 460 Plus 2,249/ 1,020 7,174/ 3,254 4,497/ 2,040 2060XL 470 Plus 2,500/ 1,134 7,478/ 3,392 5,000/ 2,268 B3.3T ? DSL802 : 800kg bucket capacity, 2nd version. 1760XL : 1700 lbs bucket capacity, 60hp engine. Overseas service team 5
I. General Doosan’s skid steer loader (III) 1. ? Tipping load - Rising up point of rear wheel and ground when loading weight on bucket at max. front reach. ? Rated capacity = Tipping lode / 2 Tipping load Max. front length from center point Overseas service team 6
I. General Exterior view (I) 2. Overseas service team 7
I. General Exterior view (II) 2. Machine ID Overseas service team 8
I. General Exterior view (III) 2. Overseas service team 9
I. General Conventional boom and vertical type boom ? Conventional boom (430/ 450) 3. ? Vertical boom (440/ 460/ 470) A> A’ A A’ Overseas service team 10
I. General Attachments 4. Overseas service team 11
II. Operation 1. Safety 2. Operating room 3. Instrument panel 4. Operation Overseas service team 12
II. Operation 1. Safety Before operating machine, you must read and follow safety information on operation & maintenance manual. Overseas service team 13
II. Operation 2. Operating room Gauge panel Switch panel Overseas service team 14
II. Operation 2. Operating room Manual bar type Pilot joystick type Overseas service team 15
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II. Operation 3. Instruments panel - Gauge panel 1. Hour meter 2. Engine oil pressure warning light (0.5 kg/cm²) 1 2 3 4 5 6 3. Alternator indicate light 4. Coolant temperature warning light (110°C) 5. HST oil temperature warning light (100°C) 6. Fuel level gauge 7. Pre-heat light 8. Diesel engine water in fuel filter indicator light 9. Warning light (When HST system problem) STOP 10. HST pressure warning light (5.97kg/cm²) 11. Oil filter warning light 12. Stop light (When engine problem) 7 8 9 10 11 12 13 13. Parking brake light Overseas service team 16
II. Operation 3. Instruments panel (Gauge panel) ▪ ▪ Hour meter ▪ ▪ Engine oil press. warning light Display total operating hours The light turns on when engine oil press. is below 0.5 kg/cm² ▪ ▪ Alternator indicator light ▪ ▪ Coolant temperature warning light The light is turn on when Key “ON” position and charging system is not working. The light is turn on when coolant temp. is over 105° C. Overseas service team 17