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Crown WP2000 Series Pallet Truck Parts Catalogue Manual

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Crown WP2000 Series Pallet Truck Parts Catalogue Manual

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  1. Parts Manual WP2000 Series WP2000-GB 02/03 • Printed in Germany Order Number: 812675-006

  2. TABLE OF CONTENT Printed in Germany 1

  3. TABLE OF CONTENT Table of Content ITD – INTRODUCTION General.................................................................................. 7 PAGE SERIAL NR. CUT REV. SECTION 1 – COVERS Covers ................................................................................... 12 ..............................................................Rev.4 02/03 Covers (Batterierollers).......................................................... 14 Caster Wheel......................................................................... 16 ............................................................. Rev. 5 02/03 PAGE SERIAL NR. CUT REV. SECTION 2 – HYDRAULIC PART Tube/Hose Layout.................................................................. 20 ..............................................................Rev.2 10/00 Pump Motor and Pump.......................................................... 22 ..............................................................Rev.2 02/03 PAGE SERIAL NR. CUT REV. SECTION 3 – DRIVE UNIT Drive Unit............................................................................... 26 ..............................................................Rev.2 02/03 Drive Motor............................................................................ 28 Knuckle.................................................................................. 30 ..............................................................Rev.1 03/02 PAGE SERIAL NR. CUT REV. SECTION 4 – ELECTRICAL Elektrical Parts ...................................................................... 34 ............................................................. Rev. 1 02/03 Contactor............................................................................... 36 Control Handle ...................................................................... 38,40 .........................................................Rev.2 03/02 Emergency Disconnect/Battery Connector............................ 42 ..............................................................Rev.1 03/02 Charger ................................................................................. 44 ..............................................................Rev.2 02/03 Instrument ............................................................................. 46 ..............................................................Rev.3 02/03 Horn ...................................................................................... 48 ..............................................................Rev.2 03/02 PAGE SERIAL NR. CUT REV. SECTION5 – BRAKE SYSTEM Brake ..................................................................................... 52 PAGE SERIAL NR. CUT REV. SECTION 7 – MAST-/LIFT STRUCTURE Fork Carriage (single Loadwheel).......................................... 56,58 .........................................................Rev.2 03/02 Fork Carriage (tandem Loadwheel) ....................................... 60,62 .........................................................Rev.2 03/02 Lift Stucture ........................................................................... 64 ..............................................................Rev.3 02/03 PAGE SERIAL NR. CUT REV. SECTION 8 – CYLINDER Lift Cylinder ........................................................................... 68 PAGE SERIAL NR. CUT REV. SECTION10 – MISCELLANEOUS SERVICE INF. Labels and Decals ................................................................. 72 ............................................................. Rev. 1 03/02 PAGE SERIAL NR. CUT REV. M/P-IDX-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany REV. 5 02/03 M1.0-0000-0003 3 3

  4. INTRODUCTION Printed in Germany 5

  5. INTRODUCTION Important customer information Ordering Spare Parts To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual. Spare parts can be ordered by quoting: The truck specification number ● Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information. The truck model number ● The truck serial number ● This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. If you wish to have your own technicians trained, please contact Crown for relevant training courses. Subsequent Attachments and Modifications made to the Truck Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address: DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133 The net weight and position of attachments may considerably affect the capacity and other truck characteristics. ● Changing the electrical system or adding electrically operated components may result in operating faults. ● Modifications which have not been assessed may result in fatal accidents! MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-ITD-1720 M1.0-0000-0007 7 7

  6. PARTS Printed in Germany 9

  7. SECTION 1 Printed in Germany 11

  8. COVERS 2 1 Rear of Battery Compartment 27 3 4 18 17 4 26 25 29 24 28 16 Knuckle 23 8 23 22 6 21 19 9 20 30 12 11 10 8 15 14 15 14 13 12 11 7 5 M1443 MP-1.0-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany REV.2 10/00 M1.0-0000-00012 M1.0-0000-00012 12

  9. COVERS INDEX PART NUMBER PART NAME NUMBER REQUIRED 1..................... 813237 .................................... Knuckle Cover ........................................................................................ 1 2..................... 050005-086 ............................. Screw...................................................................................................... 2 3..................... 813240-002 ............................. Cover (with Charger).............................................................................. 1 813238-002 ............................. Cover (without Charger)......................................................................... 1 4..................... 050003-065 ............................. Screw...................................................................................................... 4 5..................... 805825-001 ............................. Nut .......................................................................................................... 3 6..................... 045271-001 ............................. Cover (without Charger)......................................................................... 1 045271-002 ............................. Cover (with Charger).............................................................................. 1 045271-003 ............................. Cover (with Charger/UK-Plug) ............................................................... 1 808952 .................................... PVC Plate............................................................................................... 1 053050-022 ............................. Adhesive................................................................................................. AR 7..................... 045240-002 ............................. Cover ...................................................................................................... 1 8..................... 050077-014 ............................. Screw...................................................................................................... 2 9..................... 109127-001 ............................. Clip Arrow Indicator (Green) .................................................................. 1 10.................... 109127-003 ............................. Clip Arrow Indicator (Red) ..................................................................... 1 11.................... 807103 .................................... Spacer .................................................................................................... 2 12.................... 805820 .................................... Spacer .................................................................................................... 2 13.................... 804863-002 ............................. Nut .......................................................................................................... 2 14.................... 805818 .................................... Spacer .................................................................................................... 6 15.................... 803469-007 ............................. Screw...................................................................................................... 6 16.................... 045314-001 ............................. Cover (2.0t) ............................................................................................ 1 045314-002 ............................. Cover (1.6t) ............................................................................................ 1 17.................... 805845 .................................... Plate (2.0t).............................................................................................. 1 18.................... 805814 .................................... Spring (2.0t) ........................................................................................... 1 19.................... 050067-011 ............................. Screw (2.0t) ............................................................................................ 2 20.................... 805828 .................................... Support (2.0t) ......................................................................................... 1 805829 .................................... Support (1.6t) ......................................................................................... 1 21.................... 050072-007 ............................. Screw...................................................................................................... 2 22.................... 805813 .................................... Wedge .................................................................................................... 1 23.................... 051057-013 ............................. Spring ..................................................................................................... 2 24.................... 050068-003 ............................. Nut .......................................................................................................... 2 25.................... 805816-001 ............................. Retainer (2.0t) ........................................................................................ 1 805816-002 ............................. Retainer (1.6t) ........................................................................................ 1 26.................... 050025-008 ............................. Screw...................................................................................................... 2 27.................... 050068-003 ............................. Nut .......................................................................................................... 2 28.................... 803469-008 ............................. Screw...................................................................................................... 6 29.................... 050025-001 ............................. Screw...................................................................................................... 4 30.................... 050068-002 ............................. Nut .......................................................................................................... 4 805796-001 ............................. Cover (included 6-14/without Charger) ................................................. 1 805796-002 ............................. Cover (included 6-14/with Charger)....................................................... 1 805796-003 ............................. Cover (included 6-14/with Charger/UK-Plug) ........................................ 1 805793-001 ............................. Cover Assembly (2.0t/included 16-24,28-30)........................................ 1 805799-001 ............................. Cover Assembly (1.6t/included 16,20-24,28-30)................................... 1 Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720 REV. 4 02/03 13

  10. COVERS Batterierollers MP-1720-004 MP-1.0-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M1.0-0000-00014 M1.0-0000-00014 14

  11. COVERS INDEX PART NUMBER PART NAME NUMBER REQUIRED 1..................... 810457 .................................... Cover ...................................................................................................... 1 2..................... 804277 .................................... Pin Drift................................................................................................... 2 3..................... 050000-009 ............................. Pin .......................................................................................................... 2 4..................... 805845 .................................... Plate ....................................................................................................... 1 5..................... 805814 .................................... Spring ..................................................................................................... 1 6..................... 050006-022 ............................. Screw...................................................................................................... 2 7..................... 808245 .................................... Locking Handle Screw ........................................................................... 1 8..................... 807806 .................................... Bracket ................................................................................................... 1 9..................... 804863-002 ............................. Nut .......................................................................................................... 1 10.................... 808862 .................................... Plate ....................................................................................................... 1 11.................... 050067-012 ............................. Screw...................................................................................................... 2 12.................... 810385 .................................... Block....................................................................................................... 1 13.................... 050003-035 ............................. Screw...................................................................................................... 2 14.................... 807830 .................................... Roller ...................................................................................................... 5 15.................... 804681 .................................... Bearing Ball............................................................................................ 10 16.................... 807831 .................................... Roller Axle .............................................................................................. 5 17.................... 810377-004 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2 18.................... 810377-003 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2 Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720 15

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  13. CASTER WHEEL M1448 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.5-1720 M1.0-0000-00016 M1.0-0000-00016 16

  14. CASTER WHEEL INDEX PART NUMBER PART NAME NUMBER REQUIRED 0..................... 805888-001 ............................. Caster Wheel (included 1-13 ) ............................................................... 2 1........................... 805230 ..................................... Knuckle Cover (included 6) .............................................................. 2 2........................... 805888-009 ............................. Axle ................................................................................................... 2 3........................... 050000-047 ............................. Pin..................................................................................................... 8 4........................... 055002-027 ............................. Bearing, Ball ..................................................................................... 4 5........................... 813129 ..................................... Wheel................................................................................................ 2 810204 ..................................... Bushing............................................................................................. 4 6.............................................................................. Caster Rig (see Number 1) .............................................................. 2 7........................... 805888-008 ............................. Axle ................................................................................................... 2 8........................... 051058-013 ............................. Slide Bearing .................................................................................... 4 9........................... 805888-002 ............................. Spring ............................................................................................... 4 10.......................... 805888-007 ............................. Plate.................................................................................................. 2 11.......................... 805888-011 ............................. Spring ............................................................................................... 2 12.......................... 805888-003 ............................. Grub Screw....................................................................................... 2 13.......................... 050008-053 ............................. Nut .................................................................................................... 2 14.................... 050012-048 ............................. Ring, Retaining....................................................................................... 2 15.................... 055002-022 ............................. Bearing, Ball........................................................................................... 2 16.................... 050012-049 ............................. Ring, Retaining....................................................................................... 2 813128 .................................... Wheel (included 4 & 5) .......................................................................... 2 053002-001 ............................. Grease.................................................................................................... AR Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.5-1720 REV. 5 02/03 17

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