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Kawasaki 90Z6 WHEEL LOADER Parts Catalogue Manual (Serial No. 90C7-9001 and up)

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Kawasaki 90Z6 WHEEL LOADER Parts Catalogue Manual (Serial No. 90C7-9001 and up)

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  1. 93313-00581 Mar-2018 PARTS CATALOG WHEEL LOADER 90Z6 Powered by CUMMINS QSM11 Engine Serial No. 90C7-9001 ～

  2. CONTENTS I CONTENTS I ・Before Use ・Chassis No. and Manufacturer's Serial No. ・CONTENTS II ・PARTS NAME INDEX ・90Z6 (TURKEY SPEC.) ENGINE SYSTEMS ・ ENGINE SUPPORT ................................................................................................................................................................... 1 COOLING UNIT MOUNT ........................................................................................................................................................ 3 COOLING DEVICE .................................................................................................................................................................... 5 RADIATOR MOUNT ................................................................................................................................................................. 7 RADIATOR ................................................................................................................................................................................... 9 COOLING DEVICE PIPING ................................................................................................................................................... 11 COOLING DEVICE PIPING ................................................................................................................................................... 13 COOLING DEVICE PIPING ................................................................................................................................................... 15 FUEL TANK GROUP ................................................................................................................................................................ 17 DRAIN LINE ................................................................................................................................................................................. 21 COOLING FAN MOUNT ......................................................................................................................................................... 23 SUB TANK GROUP .................................................................................................................................................................. 25 DRAIN LINE ................................................................................................................................................................................. 27 FUEL PIPING .............................................................................................................................................................................. 29 AIR CLEANER GROUP ........................................................................................................................................................... 31 EXHAUST GROUP .................................................................................................................................................................... 33 DRAIN LINE (MUFFLER) ........................................................................................................................................................ 35 RAIN CAP ..................................................................................................................................................................................... 37 AIR DUCT MOUNT (EXHAUST) .......................................................................................................................................... 39 POWER TRAIN ・ TRANSMISSION ........................................................................................................................................................................ 41 TORQUE CONVERTER PIPING .......................................................................................................................................... 43 AIR BREATHER ......................................................................................................................................................................... 49 FRONT AXLE (TPD) ................................................................................................................................................................ 51 REAR AXLE (TPD) ................................................................................................................................................................... 53

  3. PROPELLER SHAFT ............................................................................................................................................................... 55 TIRE & WHEEL GROUP .......................................................................................................................................................... 57 CHASSIS ・ FRONT FRAME .......................................................................................................................................................................... 59 REAR FRAME ............................................................................................................................................................................. 61 BELLY GUARD ........................................................................................................................................................................... 63 COUNTER WEIGHT .................................................................................................................................................................. 65 RADIATOR GUARD MOUNT ................................................................................................................................................ 67 SIDE COVER MOUNT ............................................................................................................................................................. 69 HOOD MOUNT ........................................................................................................................................................................... 71 INSULATOR MOUNT ............................................................................................................................................................... 73 PARTITION PLATE MOUNT ................................................................................................................................................ 75 AIR BAFFLE GROUP ............................................................................................................................................................... 79 PACKING MOUNT (DOOR) ................................................................................................................................................... 81 LOCK ASSY (DOOR) ............................................................................................................................................................... 83 REAR GRILL MOUNT .............................................................................................................................................................. 85 SPRING MOUNT ........................................................................................................................................................................ 87 DECK & FENDER (FRONT) ................................................................................................................................................... 89 DECK & FENDER ...................................................................................................................................................................... 91 STEP & DECK MOUNT ........................................................................................................................................................... 93 HANDRAIL MOUNT .................................................................................................................................................................. 97 COVER MOUNT ........................................................................................................................................................................ 99 COVER MOUNT (CHASSIS) ................................................................................................................................................. 101 BATTERY BOX MOUNT ........................................................................................................................................................ 103 ARTICULATE STOPPER MOUNT ...................................................................................................................................... 107 PIN MOUNT ................................................................................................................................................................................. 109 UNDER MIRROR MOUNT ...................................................................................................................................................... 111 CAB ・ CAB MOUNT ............................................................................................................................................................................... 113 MAT, FLOOR MOUNT ............................................................................................................................................................. 115 CAB ................................................................................................................................................................................................ 117 REAR CONSOLE ....................................................................................................................................................................... 129 WASHER TANK .......................................................................................................................................................................... 131 RADIO ............................................................................................................................................................................................ 133 REAR VIEW MIRROR ............................................................................................................................................................... 135

  4. WORKING LAMP (CAB-FRONT) ........................................................................................................................................ 137 COVER MOUNT ........................................................................................................................................................................ 139 ELECTRICAL WIRING (AIR-CON) ..................................................................................................................................... 141 FLOORBOARD GROUP ・ STEERING COLUMN ............................................................................................................................................................... 143 SHIFT LEVER GROUP ............................................................................................................................................................ 147 STEERING WHEEL ................................................................................................................................................................... 149 AIR CONDITIONER (AIR DUCT-REAR) .......................................................................................................................... 151 AIR CONDITIONER (AIR DUCT-FRONT) ....................................................................................................................... 155 AIR CONDITIONER UNIT ASSY ......................................................................................................................................... 157 COOLING UNIT ASSY ........................................................................................................................................................... 159 BLOWER ASSY .......................................................................................................................................................................... 161 A/C COMPRESSOR MOUNTING ....................................................................................................................................... 163 COMPRESSOR ASSY ............................................................................................................................................................. 165 CONDENSER (AIR CONDITIONER) .................................................................................................................................. 167 CONDENSER ASSY ................................................................................................................................................................. 169 AIR CONDITIONER PIPING (REAR CHASSIS) ............................................................................................................. 171 AIR CONDITIONER PIPING (FLOOR) .............................................................................................................................. 173 CONTROLLER (AIR CONDITIONER) ................................................................................................................................ 175 FILTER MOUNT ......................................................................................................................................................................... 177 SEAT BASE ................................................................................................................................................................................. 179 SEAT .............................................................................................................................................................................................. 181 SEAT BELT ................................................................................................................................................................................. 185 FLOOR BOARD ......................................................................................................................................................................... 187 COVER MOUNT ........................................................................................................................................................................ 189 FRONT CONSOLE ................................................................................................................................................................... 191 ELECTRICAL SYSTEM ・ ELECTRICAL WIRING (FRONT) .......................................................................................................................................... 193 ELECTRICAL WIRING (REAR) ............................................................................................................................................. 195 ELECTRICAL WIRING (FLOOR) .......................................................................................................................................... 201 RELAY UNIT MOUNT .............................................................................................................................................................. 205 BUZZER MOUNT ....................................................................................................................................................................... 207 HORN MOUNT ........................................................................................................................................................................... 209 BATTERY ..................................................................................................................................................................................... 211 BATTERY SWITCH MOUNT ................................................................................................................................................. 213

  5. ELECTRICAL PARTS (SENSORS) .................................................................................................................................... 215 ELECTRICAL PARTS (STEERING COLUMN) ............................................................................................................... 217 ELECTRICAL PARTS (FLOOR BOARD) ......................................................................................................................... 221 COLUMN LEVER ....................................................................................................................................................................... 223 ELECTRICAL PARTS (FRONT CONSOLE) ................................................................................................................... 225 ELECTRICAL PARTS (RIGHT CONSOLE) ..................................................................................................................... 227 ELECTRICAL PARTS (REAR CONSOLE) ...................................................................................................................... 229 ELECTRICAL EQUIPMENT MOUNT (REAR CONSOLE) .......................................................................................... 233 HEAD LIGHT ............................................................................................................................................................................... 235 WORKING LAMP ....................................................................................................................................................................... 237 REAR COMBINATION LAMP ............................................................................................................................................... 239 MAIN CONTROLLER ............................................................................................................................................................... 241 SENSOR MOUNT (TEMPERATURE) ................................................................................................................................ 243 KICKOUT GROUP ..................................................................................................................................................................... 245 HYDRAULIC SYSTEM ・ PUMP DEVICE ........................................................................................................................................................................... 247 CONTROL VALVE (2-SPOOL) ........................................................................................................................................... 249 MAIN PIPING (FRONT CHASSIS) ...................................................................................................................................... 253 MAIN PIPING (BOOM) ............................................................................................................................................................ 255 MAIN PIPING (PUMP) ............................................................................................................................................................. 257 MAIN PIPING (SUCTION) ...................................................................................................................................................... 261 MAIN PIPING (RETURN) ........................................................................................................................................................ 263 MAIN PIPING (OIL COOLER) ............................................................................................................................................... 265 MAIN PIPING (FAN MOTOR) ............................................................................................................................................... 267 ACCUMULATOR MOUNT ..................................................................................................................................................... 269 PILOT PIPING ............................................................................................................................................................................ 273 PILOT PIPING ............................................................................................................................................................................ 275 PILOT PIPING ............................................................................................................................................................................ 279 SAFETY DEVICE GROUP ..................................................................................................................................................... 283 PILOT PIPING (2-SPOOL) .................................................................................................................................................... 285 CONTROL BOX ......................................................................................................................................................................... 287 PROTECTOR MOUNT ............................................................................................................................................................ 291 BUCKET POSITIONER GROUP .......................................................................................................................................... 293 OIL TANK ..................................................................................................................................................................................... 295 STEERING PARTS (STEERING CYLINDER) ................................................................................................................. 297 STEERING PARTS (STEERING VALVE) ......................................................................................................................... 299 STEERING PARTS (STOP VALVE PLATE) ................................................................................................................... 301

  6. STEERING PARTS (STOP VALVE) .................................................................................................................................. 303 STEERING PIPING .................................................................................................................................................................... 307 EMERGENCY STEERING ....................................................................................................................................................... 309 EMERGENCY STEERING ....................................................................................................................................................... 313 BRAKE SYSTEM (BRAKE VALVE) .................................................................................................................................... 317 BRAKE SYSTEM (BRAKE VALVE) .................................................................................................................................... 319 BRAKE PIPING (FRONT CHASSIS) .................................................................................................................................. 323 BRAKE PIPING (FLOOR BOARD) ..................................................................................................................................... 325 BRAKE PIPING (REAR CHASSIS) ..................................................................................................................................... 327 BRAKE PIPING (REAR AXLE) ............................................................................................................................................. 329 PARKING BRAKE ...................................................................................................................................................................... 331 OIL CYLINDER MOUNT ......................................................................................................................................................... 333 GREASE PIPING ........................................................................................................................................................................ 335 LOADER ATTACHMENT ・ LIFT ARM ..................................................................................................................................................................................... 339 BUCKET(LSN) ............................................................................................................................................................................ 343 BUCKET(SVN) ............................................................................................................................................................................ 345 BUCKET OPTION PART ........................................................................................................................................................ 347 OTHERS ・ PLUG MOUNT ............................................................................................................................................................................ 349 MARKING GROUP .................................................................................................................................................................... 351 ・90Z6 OPTION (TURKEY SPEC.) OPTION ・ MUD GUARD MOUNT ............................................................................................................................................................. 357 REAR FULL FENDER .............................................................................................................................................................. 361 SPRING MOUNT ........................................................................................................................................................................ 363 POWER SUPPLY (12V) .......................................................................................................................................................... 365 TELEVISOR MOUNT (BACK MONITORING) ................................................................................................................. 367 FILTER MOUNT(DOUBLE TYPE) ....................................................................................................................................... 371 ・PARTS NO INDEX

  7. M E M O M E M O

  8. ご使用のまえに ご使用のまえに

  9. ENGINE SUPPORT ENGINE SUPPORT LGD-103 - 1 -

  10. ENGINE SUPPORT ENGINE SUPPORT LGD-103 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 31003-63570 22A 40903-39860 23A 40903-39870 24A 40941-21490 25A 40850-21090 26A 40850-21100 27A 46011-24340 28A 31990-28820 29A 35700-23440 30A 41719-29030 31A 88390-16112 32A 43780-23540 33A 43780-51260 34A 61802-10040 35A 61275-06040 36A 61005-10020 37A 43900-27190 38A 61005-10095 39A 61005-16045 40A 81116-18125 41A 43900-27160 42A 80102-71025 43A 80102-22010 44A 80102-22016 45A 80102-22018 46A 88111-11690 47A 80109-50018 48A 80109-01625 49A 61802-10065 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - (B) N P D (A) (B) (C) (D) ENGINE BRACKET BRACKET BRACKET,ENGINE RUBBER BUSHING,ELASTIC PLATE GASKET SPACER PLATE PLUG BOSS BOSS BOLT,FLANGED BOLT(UNIFY) BOLT BOLT BOLT BOLT BOLT BOLT BOLT,W/WASHER WASHER,PLANE WASHER,PLANE WASHER,PLANE WASHER,SEAL NUT BOLT BOLT,FLANGED 1 1 1 1 8 4 6 1 1 1 1 PT 3/4 11 6 1 12 12 5 1 8 4 2 8 30 8 12 4 6 4 11 - 2 -

  11. COOLING UNIT MOUNT COOLING UNIT MOUNT LGD-105 - 3 -

  12. COOLING UNIT MOUNT COOLING UNIT MOUNT LGD-105 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 41755-28170 22A 41755-28180 23A 41615-22330 24A 41755-51500 25A 41755-51510 26A 41755-51520 27A 41755-51530 28A 40850-20060 29A 43780-51990 31A 80136-60012 32A 79235-70070 33A 79235-70076 34A 41719-26390 35A 35681-42330 36A 80341-87329 37A 80102-71260 38A 80102-71230 39A 80102-71040 40A 80102-71020 41A 80102-22010 42A 80102-22012 44A 80109-50010 45A 80102-71060 61A 32816-60640 62A 80018-53180 63A 80018-53380 64A 32815-60240 65A 41650-30540 66A 35700-20230 67A 80102-71025 68A 80102-71040 81A 35681-34920 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - (B) N P D (A) (B) (C) (D) PLATE PLATE PLATE PLATE PLATE PLATE PLATE BUSHING,ELASTIC BOSS NUT,U HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE PLATE SPONGE RING,O BOLT,W/WASHER BOLT,W/WASHER BOLT,W/WASHER BOLT,W/WASHER WASHER,PLANE WASHER,PLANE NUT BOLT,W/WASHER COOLER,OIL ADAPTER ADAPTER,ELBOW COOLER,AIR PLATE ASSY SPACER BOLT,W/WASHER BOLT,W/WASHER SPONGE 1 1 4 1 1 1 1 4 4 4 1 1 1 1 3 4 4 8 2 4 4 4 4 1 1 1 1 2 2 2 2 1 Y02 Y02 Y01 01 - 4 -

  13. COOLING DEVICE COOLING DEVICE LGD-107 - 5 -

  14. COOLING DEVICE COOLING DEVICE LGD-107 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 41755-28670 22A 80102-71025 41A 32816-60510 42A 30241-22460 43A 30241-24060 61A 65210-12029 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 - - - - - - - (B) N P D (A) (B) (C) (D) PLATE BOLT,W/WASHER COOLER,OIL ADAPTER,ELBOW ADAPTER,ELBOW RING,O 2 8 1 1 1 1 Y01 Y01 01 - 6 -

  15. RADIATOR MOUNT RADIATOR MOUNT LGD-111 - 7 -

  16. RADIATOR MOUNT RADIATOR MOUNT LGD-111 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 34742-20230 22A 35700-20990 23A 80109-01665 24A 80102-22016 41A 35681-40640 42A 35681-40650 43A 80102-71025 61A 31206-30970 61B 31206-35870 62A 45830-60060 63A 41754-33680 64A 32210-20990 65A 41718-28690 66A 31206-30980 66B 31206-35880 67A 45830-60060 68A 41754-33680 69A 32210-20990 70A 41718-28690 91A 39890-70010 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 9001 9001 9055 9001 9001 9001 9001 9001 9055 9001 9001 9001 9001 9001 - - - - - - - - - - - - - - - - - - - - - (B) N P D (A) (B) (C) (D) SHROUD ASSY SPACER BOLT WASHER,PLANE SPONGE SPONGE BOLT,W/WASHER COVER COVER LOCK PLATE CAP PLATE COVER COVER LOCK PLATE CAP PLATE HINGE 1 6 6 6 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 9054 Y01 Y01 FR LH C FR LH 9054 Y01 Y01 FR RH C FR RH 01 WELDING - 8 -

  17. RADIATOR RADIATOR LGD-115 - 9 -

  18. RADIATOR RADIATOR LGD-115 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 44720-60130 22A 32816-60700 23A 35681-41080 24A 35681-41090 25A 35681-41100 26A 35681-41110 27A 35681-41120 28A 35681-41130 29A 35681-41140 30A 35681-41150 31A 35681-41160 32A 35681-41170 33A 35681-41180 34A 31701-70960 35A 31701-71050 36A 48965-70090 37A 48965-70080 38A 46000-71850 39A 46000-71840 40A 48965-70060 41A 80102-71250 42A 80102-71060 61A 32210-72750 62A 32810-70070 63A 47131-77380 64A 40510-70880 65A 49620-70170 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - (B) N P D (A) Y01 (B) (C) (D) RADIATOR COOLER,OIL SPONGE SPONGE SPONGE SPONGE SPONGE SPONGE SPONGE SPONGE SPONGE SPONGE SPONGE COLLAR COLLAR CUSHION CUSHION WASHER WASHER CUSHION BOLT,W/WASHER BOLT,W/WASHER CAP COOLER RING,O FLANGE BOLT ASSY 1 1 1 2 1 2 1 1 2 1 1 2 2 4 2 4 2 4 2 2 4 2 1 1 2 2 4 Y02 01 02 02 02 02 - 10 -

  19. COOLING DEVICE PIPING COOLING DEVICE PIPING LGD-117 - 11 -

  20. COOLING DEVICE PIPING COOLING DEVICE PIPING LGD-117 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 43110-27230 22A 43110-27240 23A 43110-27250 24A 67040-19000 25A 67040-12000 26A 67040-09000 27A 67040-08000 28A 38906-20850 29A 37715-24510 30A 69205-10000 31A 69210-10060 32A 88511-01121 33A 88241-03608 34A 88511-03080 35A 69030-07900 36A 69002-03100 37A 69002-02300 38A 69002-02200 39A 38677-70410 40A 38752-22800 41A 41718-24120 42A 43573-20370 43A 43573-20460 44A 43573-20300 45A 41530-20530 46A 37715-22640 47A 30241-28050 48A 43573-20290 49A 80102-71025 50A 80102-71020 51A 62480-21081 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - (B) N P D (A) (B) (C) (D) HOSE,WATER HOSE,WATER HOSE,WATER HOSE,HEAT RESISTING LP HOSE,HEAT RESISTING LP HOSE,HEAT RESISTING LP HOSE,HEAT RESISTING LP FITTING,BUSHING NIPPLE,HOSE FITTING,ELBOW FITTING,BUSHING NIPPLE,HOSE ADAPTER,ELBOW NIPPLE,HOSE BAND,HOSE-HIGH TORQUE BAND,HOSE BAND,HOSE BAND,HOSE BAND,HOSE PIPE,WATER PLATE HOLDER,PIPE HOLDER,PIPE HOLDER,PIPE PLUG NIPPLE,HOSE ADAPTER,ELBOW HOLDER,PIPE BOLT,W/WASHER BOLT,W/WASHER NUT,FLANGED 1 1 1 2 M 2 M 1 M 1 M 1 1 1 1 1 1 1 6 2 2 2 2 1 1 5 2 2 1 1 1 1 2 2 10 L=1650 L=1200 L=500 L=370 D=30 D=22 D=18 D=16 - 12 -

  21. COOLING DEVICE PIPING COOLING DEVICE PIPING LGD-118 - 13 -

  22. COOLING DEVICE PIPING COOLING DEVICE PIPING LGD-118 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 67040-09000 22A 37715-24620 23A 88511-03060 24A 38534-70120 25A 30241-20140 26A 88302-40806 27A 69002-02200 28A 41755-56370 29A 65801-40032 30A 88241-07206 31A 80102-60820 51A 65210-12014 52A 65210-12014 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 - - - - - - - - - - - - - - (B) N P D (A) (B) (C) (D) HOSE,HEAT RESISTING LP NIPPLE,HOSE NIPPLE,HOSE VALVE ASSY,CHECK ADAPTER,ELBOW FITTING,NIPPLE BAND,HOSE PLATE BUSHING,ELASTIC ADAPTER,ELBOW BOLT,W/WASHER RING,O RING,O 1 M 1 1 1 1 1 2 1 1 1 2 1 1 L=250 Y01 Y02 01 02 - 14 -

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  24. COOLING DEVICE PIPING COOLING DEVICE PIPING LGD-119 - 15 -

  25. COOLING DEVICE PIPING COOLING DEVICE PIPING LGD-119 UNIT Q,TY SERIAL REMARKS SYM- BOL 21A 38753-26750 22A 38753-26740 23A 38753-26920 24A 43111-24890 25A 43111-25000 26A 43111-25170 27A 43111-26020 28A 38677-70700 29A 38677-70710 30A 38677-70830 31A 38677-70840 32A 41755-37470 33A 40903-38120 34A 40903-36440 35A 43962-21470 36A 80136-60012 37A 61802-10025 38A 80102-71030 39A 61802-08040 40A 80102-22010 41A 80015-90112 42A 80109-50010 43A 62480-21081 44A 80102-22008 PART NUMBER PART NAME REMARKS (A) 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 9001 - - - - - - - - - - - - - - - - - - - - - - - - - (B) N P D (A) (B) (C) (D) PIPE,AIR PIPE,AIR PIPE,AIR HOSE,AIR HOSE,AIR HOSE,AIR HOSE,AIR BAND,HOSE BAND,HOSE BAND,HOSE BAND,HOSE PLATE BRACKET BRACKET BOLT,U NUT,U BOLT,FLANGED BOLT,W/WASHER BOLT,FLANGED WASHER,PLANE WASHER,PLANE NUT NUT,FLANGED WASHER,PLANE 1 1 1 1 1 1 1 1 3 1 3 1 1 1 3 6 4 6 2 2 6 2 2 2 FR RH - 16 -

  26. FUEL TANK GROUP FUEL TANK GROUP LGD-121 - 17 -

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