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Kawasaki 135DV WHEEL DOZER Parts Catalogue Manual

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Kawasaki 135DV WHEEL DOZER Parts Catalogue Manual

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  1. • Before Use • Chassis No. and Manufacturer’s Serial No. • CONTENTS II • PARTS NAME INDEX • 135DV • CHASSIS AND ELECTRICAL SYSTEM FRONT CHASSIS GROUP............................................................................. 1 3 5 7 9 REAR CHASSIS GROUP............................................................................... CENTER PIN GROUP................................................................................... FUEL TANK GROUP..................................................................................... OIL TANK GROUP........................................................................................ FLOOR BOARD GROUP ............................................................................... 11 13 15 19 21 25 29 31 33 35 37 39 43 45 47 49 53 55 57 61 63 67 SEAT STAND & CONTROL BOX MOUNT.......................................................... CONTROL BOX COVER MOUNT .................................................................... OPERATION STAND GROUP......................................................................... DECK & FENDER GROUP............................................................................. HANDRAIL & STEP GROUP .......................................................................... SCREEN BOARD MOUNT............................................................................. ENGINE ROOM MOUNT ............................................................................... RADIATOR GUARD MOUNT........................................................................... REAR GRILLE GROUP................................................................................. WIND SHIELD GROUP ................................................................................. COVER MOUNT .......................................................................................... SEAT GROUP ............................................................................................. SEAT......................................................................................................... SUSPENSION............................................................................................. GREASE PIPING <FOR FRONT CHASSIS>...................................................... GREASE PIPING <FOR REAR CHASSIS>........................................................ GAUGE GROUP.......................................................................................... ELECTRICAL PARTS MOUNT ........................................................................ FRONT LAMP MOUNT.................................................................................. REAR LAMP MOUNT.................................................................................... BATTERY MOUNT........................................................................................

  2. INSTRUMENT PANEL & SWITCH MOUNT........................................................ 69 71 73 77 81 ELECTRICAL WIRING - FRONT CHASSIS........................................................ ELECTRICAL WIRING - REAR CHASSIS.......................................................... ELECTRICAL WIRING - FLOOR BOARD .......................................................... BLADE ASSY.............................................................................................. • POWER SYSTEM POWER GROUP.......................................................................................... 83 85 87 89 91 93 97 99 DRAIN LINE................................................................................................ 1ST PROPELLER SHAFT.............................................................................. 2ND PROPELLER SHAFT ............................................................................. 3RD PROPELLER SHAFT ............................................................................. RADIATOR GROUP...................................................................................... RADIATOR ................................................................................................. AIR COOLER LINE....................................................................................... AIR CLEANER GROUP................................................................................. 103 EXHAUST GROUP....................................................................................... 107 FUEL LINE ................................................................................................. 109 • TORQUE CONVERTER AND TRANSMISSION SYSTEM TRANSMISSION HYDRAULIC LINE................................................................. 111 TRANSMISSION HYDRAULIC LINE <FOR SUCTION.......................................... 115 AIR BREATHER MOUNT <FOR TRANSMISSION> ............................................. 119 TORQUE CONVERTER................................................................................. 121 TRANSMISSION GROUP .............................................................................. 125 INPUT SHAFT GROUP ................................................................................. 129 OUTPUT SHAFT GROUP.............................................................................. 131 CLUTCH ASSY............................................................................................ 135 PARKING BRAKE......................................................................................... 141 CONTROL VALVE GROUP............................................................................. 143 CONTROL VALVE ASSY ............................................................................... 145 SOLENOID VALVE ....................................................................................... 147 CHECK VALVE ASSY ................................................................................... 149 VALVE ASSY............................................................................................... 151 ACCUMULATOR GROUP .............................................................................. 153 REPAIR KIT................................................................................................ 155

  3. • AXLE AND DIFFERENTIAL FRONT AXLE GROUP.................................................................................. 159 REAR AXLE GROUP.................................................................................... 163 AXLE SUPPORT GROUP.............................................................................. 167 FRONT DIFFERENTIAL ................................................................................ 169 REAR DIFFERENTIAL .................................................................................. 171 TIRE & WHEEL GROUP................................................................................ 173 • BRAKE SYSTEM BRAKE LINE - FRONT CHASSIS .................................................................... 175 BRAKE LINE - FLOOR BOARD....................................................................... 177 BRAKE LINE - REAR CHASSIS ...................................................................... 179 BRAKE LINE - AXLE..................................................................................... 183 BRAKE LINE - ACCUMULATOR...................................................................... 185 AIR BREATHER MOUNT............................................................................... 187 BRAKE VALVE GROUP................................................................................. 189 VALVE UNIT................................................................................................ 191 BRAKE VALVE ............................................................................................ 195 BRAKE VALVE ............................................................................................ 197 UNLOADER VALVE...................................................................................... 199 • CONTROL SYSTEM FUEL CONTROL GROUP.............................................................................. 201 STEERING CYLINDER GROUP...................................................................... 203 STEERING VALVE ....................................................................................... 205 STEERING CYLINDER ................................................................................. 207 CONTROL LEVER GROUP............................................................................ 209 PILOT VALVE <FOR STEERING>.................................................................... 213 CONTROL LEVER GROUP............................................................................ 215 • LOADING HYDRAULIC SYSTEM LOADING HYDRAULIC LINE - FRONT CHASSIS................................................ 217 LOADING HYDRAULIC LINE - REAR CHASSIS <F............................................. 221 LOADING HYDRAULIC LINE - REAR CHASSIS <F............................................. 223 LOADING HYDRAULIC LINE - REAR CHASSIS <F............................................. 227

  4. LOADING HYDRAULIC LINE - STEERING CYLIND............................................. 231 LOADING HYDRAULIC LINE - CENTER PIN...................................................... 233 LOADING HYDRAULIC LINE - OIL COOLER ..................................................... 235 LOADING HYDRAULIC LINE - SUB TANK......................................................... 237 PILOT HYDRAULIC LINE - FRONT CHASSIS .................................................... 239 PILOT HYDRAULIC LINE - REAR CHASSIS ...................................................... 241 PILOT HYDRAULIC LINE - CONTROL BOX....................................................... 243 OIL PUMP.................................................................................................. 247 OIL PUMP.................................................................................................. 249 OIL PUMP.................................................................................................. 253 ACCUMULATOR.......................................................................................... 255 CONTROL VALVE........................................................................................ 257 PILOT VALVE.............................................................................................. 259 VALVE GROUP............................................................................................ 261 VALVE MOUNT............................................................................................ 263 SOLENOID VALVE ....................................................................................... 265 LIFT CYLINDER .......................................................................................... 267 TILT CYLINDER........................................................................................... 269 FITTING MOUNT......................................................................................... 271 • ACCESSORIES, BUCKET, ETC MARKING GROUP....................................................................................... 273 CAP MOUNT............................................................................................... 277 LOCK GROUP............................................................................................. 279 REPAIR & MAINTENANCE PARTS .................................................................. 281 • CAB CAB MOUNT............................................................................................... 283 CAB.......................................................................................................... 285 DOOR GROUP............................................................................................ 289 FRONT WIPER & WINDOW WASHER GROUP.................................................. 293 ELECTRICAL PARTS GROUP ........................................................................ 295 ELECTRICAL WIRING - CAB.......................................................................... 297 REAR WIPER & WINDOW WASHER GROUP.................................................... 299 WINDOW GLASS MOUNT............................................................................. 301 ROPS, BUCK MIRROR & COVER MOUNT........................................................ 303 COVER GROUP - CAB.................................................................................. 305

  5. AIR DUCT GROUP....................................................................................... 307 AIR DUCT GROUP - FLOOR BOARD............................................................... 309 DAMPER ASSY........................................................................................... 311 AIR CONDITIONER MOUNT .......................................................................... 315 AIR CONDITIONER MOUNT .......................................................................... 317 AIR CONDITIONER COVER GROUP............................................................... 319 AIR CONDITIONER LINE............................................................................... 321 CONDENSER & COVER MOUNT.................................................................... 323 COMPRESSOR MOUNT ............................................................................... 325 AIR CONDITIONER UNIT.............................................................................. 327 AIR CONDITIONER UNIT.............................................................................. 329 AIR DAMPER.............................................................................................. 331 AIR DAMPER.............................................................................................. 333 CONDENSER ............................................................................................. 335 CONDENSER ............................................................................................. 337 • PARTS NO. INDEX......................................................................................... 340

  6. 1. The chassis No. and the manufacturer’s serial No. are marked in the following positions:

  7. 2. The chassis No. and the manufacturer’s serial No. marked on the machine are indicated in this parts catalog as follows: Serial No. shown in parts catalog Manufacturer’s serial No. Chassis No. 3001 13C1-3001 13C1-3001 3999 13C1-3999 13C1-3999

  8. FRONT CHASSIS GROUP LY8-101 - 1 -

  9. FRONT CHASSIS GROUP LY8-101 SERIAL - 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 REMARKS (C) (D) SYM- BOL UNIT Q,TY 1 2 1 1 16 12 22 14 2 2 1 2 16 2 2 4 1 1 1 1 2 2 1 1 2 2 6 2 PART NUMBER PART NAME (A) (B) N P D (A) (B) REMARK - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1A 34256-23810 39A 63422-46680 41A 63422-46730 42A 63422-46540 51A 61805-24070 61A 61802-16030 71A 61802-10025 72A 62480-21101 117A 41621-20340 122A 41621-30820 131A 39910-24310 132A 37381-20020 133A 43925-21430 134A 40044-21510 135A 41619-22070 136A 43900-25720 141A 40410-24270 142A 40410-24280 201A 41619-22080 202A 41619-22380 203A 41607-57320 204A 41607-57330 205A 31205-54110 206A 34041-23910 207A 34041-26030 208A 34041-26040 209A 43951-20060 211A 65801-40032 CHASSIS ASSY,FRONT BUSHING BUSHING BUSHING BOLT,FLANGED BOLT,FLANGED BOLT,FLANGED NUT,FLANGED BOSS PLATE BEAM TRUNNION BOLT SET PIN,HEAD PLATE BOLT FENDER FENDER PLATE PLATE PLATE PLATE COVER STRIP, SEAL STRIP, SEAL STRIP, SEAL BOLT,EYE BUSHING,ELASTIC Y01 01 01 01 01 01 WELDING WELDING FR LH FR RH - 2 -

  10. REAR CHASSIS GROUP LY8-105 - 3 -

  11. REAR CHASSIS GROUP LY8-105 SERIAL - 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 REMARKS (C) (D) SYM- BOL UNIT Q,TY 1 8 8 6 6 6 12 12 4 1 2 12 2 1 1 1 1 1 6 6 1 1 2 1 1 2 1 2 2 2 1 1 PART NUMBER PART NAME (A) (B) N P D (A) (B) REMARK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1A 34257-25950 51A 61033-36260 52A 62710-18361 61A 61802-16040 62A 61033-16030 71A 62710-18161 81A 62256-51410 91A 62401-41041 92A 62480-21081 101A 40840-24510 142A 41621-20340 151A 62721-04100 152A 62710-18101 161A 63001-03020 171A 61802-16055 204A 41621-20340 211A 30780-23990 221A 43800-28740 222A 35700-20660 223A 34041-21650 224A 43800-28750 238A 41604-27920 242A 39890-70050 243A 77221-32100 244A 41617-21370 246A 32150-60050 301A 41605-47370 302A 40000-34910 303A 40045-20180 304A 63002-08090 311A 40000-37130 312A 40045-20180 CHASSIS ASSY,REAR BOLT WASHER,PLANE BOLT,FLANGED BOLT WASHER,PLANE SCREW NUT NUT,FLANGED BUSHING BOSS WASHER,SPRING WASHER,PLANE PIN,SPLIT BOLT,FLANGED BOSS WEIGHT BOX SPACER STRIP, SEAL BOX PLATE HINGE HINGE PLATE CATCH PLATE PIN PIN,SNAP PIN,SPLIT PIN PIN,SNAP Y01 02 02 02 03 03 03 01 01 WELDING 02 02 02 03 03 03 01 WELDING Y02 FR LH Y03 03 03 FR RH 02 02 02 02 02 WELDING WELDING 03 - 4 -

  12. CENTER PIN GROUP LY8-107 - 5 -

  13. CENTER PIN GROUP LY8-107 SERIAL - 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 REMARKS (C) (D) SYM- BOL UNIT Q,TY 1 1 1 1 1 2 1 1 2 2 6 1 1 1 A/R A/R A/R A/R A/R 12 1 6 PART NUMBER PART NAME (A) (B) N P D (A) (B) REMARK - - - - - - - - - - - - - - - - - - - - - - 1A 40034-20860 2A 40840-24480 3A 31210-21590 4A 35750-23480 5A 40034-20870 6A 44960-20340 7A 42004-60210 8A 42017-60120 11A 65051-03213 12A 65051-02610 13A 43900-23580 14A 46011-20170 15A 41621-27820 16A 75011-45400 21A 34200-25020 22A 34200-25030 23A 34200-25040 24A 34200-25050 25A 34200-25060 51A 61802-24060 52A 61802-20032 61A 62710-18241 PIN,CENTER BUSHING COVER SLEEVE PIN,CENTER RETAINER,BEARING BEARING,TAPER ROLL BEARING,SPHERICAL SEAL,DUST SEAL,DUST BOLT WASHER,PLANE PLATE NIPPLE,GREASE SHIM SHIM SHIM SHIM SHIM BOLT,FLANGED BOLT,FLANGED WASHER,PLANE FR UPPER FR LOWER T=0.1 T=0.2 T=0.3 T=0.5 T=1.0 - 6 -

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  15. FUEL TANK GROUP LY8-111 - 7 -

  16. FUEL TANK GROUP LY8-111 SERIAL - 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 3001 REMARKS (C) (D) SYM- BOL UNIT Q,TY 5 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 5 10 1 6 5 6 22 6 4 3 1 1 PART NUMBER PART NAME (A) (B) N P D (A) (B) REMARK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2A 45200-26350 11A 36220-20220 12A 41611-20140 13A 31990-20020 14A 31990-20920 15A 35828-60170 16A 40330-60400 17A 40314-60060 18A 38705-48240 19A 69100-20600 21A 72001-10600 22A 31200-28180 23A 43571-20160 24A 38510-20190 25A 88390-21308 26A 40901-49820 27A 31990-23770 37A 40740-20010 38A 45311-20070 41A 65210-12018 51A 61802-24035 52A 61802-24105 61A 61802-08012 62A 62480-21101 63A 62701-40081 64A 61802-08060 65A 62480-21081 66A 62256-51608 67A 62721-06100 RING TANK,FUEL PLATE GASKET GASKET SENSOR,FUEL LEVEL FILTER FILLER ASSY,FUEL PIPE ASSY,FLARED FLARED FITTING,ELB HOLDER,PIPE COVER HOLDER,SPRING VALVE PLUG BRACKET GASKET FLOAT RING,SNAP RING,O BOLT,FLANGED BOLT,FLANGED BOLT,FLANGED NUT,FLANGED WASHER,PLANE BOLT,FLANGED NUT,FLANGED SCREW WASHER,SPRING Y01 D=6.35 D=22 Y02 01 01 02 - 8 -

  17. OIL TANK GROUP LY8-113 - 9 -

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