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Caterpillar Cat 336D2 GC Excavator (Prefix FBT) Service Repair Manual (FBT00001 and up)

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Caterpillar Cat 336D2 GC Excavator (Prefix FBT) Service Repair Manual (FBT00001 and up)

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  1. Service Repair Manual Models 336D2, 336D2L and 336D2 GC Excavator

  2. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06902221 Engine Oil Filter and Oil Filter Base - Remove and Install SMCS - 1306-010; 1308-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 187-2718 Filter Wrench 1 - LOCTITE 263 - B - LOCTITE 270(1) - (1)Europe Only Illustration 1 g06033894 1. Open door (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  3. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 2/3 Illustration 2 g06037216 2. Disconnect hose assemblies (2). Illustration 3 g06037217 3. Use Tooling (A) to remove engine oil filter (5). 4. Remove bolts (4) and engine oil filter base (3). Illustration 4 g06037218 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  4. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 3/3 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 5. Remove plug (9), O-ring seal (8), spring (7), and plunger (6). 6. If necessary, remove stud (10). Installation Procedure 1. Install engine oil filter base (3) in the reverse order of removal. a. Apply Tooling (B) to the threads of stud (10). Apply Tooling (B) to a length of 20.0 ± 0.8 mm (0.79 ± 0.03 inch) on stud (10). b. Tighten stud (10) to a torque of 68 ± 7 N·m (50 ± 5 lb ft). Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 9 08:10:29 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  5. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06598847 Engine Oil Cooler - Remove and Install SMCS - 1378-010 Removal Procedure Table 1 Required Tools Tool Part Number Part Description Qty A - Loctite 242 - Illustration 1 g02177953 1. Remove two bolts (5). 2. Remove bolts (1) and plate assembly (2). 3. Remove bolts (4) and plate assembly (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  6. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 2/4 Illustration 2 g03827908 Illustration 3 g02130385 4. Remove tube assembly (7). 5. Remove bracket (8). 6. Disconnect hose assemblies (10). 7. Remove bolts (9), oil filter base (6), gasket (13), engine oil cooler (12), and gasket (11). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  7. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 3/4 Illustration 4 g02130389 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 8. Remove plug (14), spring (15), and check valve (16). Installation Procedure 1. Install engine oil cooler (12) in the reverse order of removal. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  8. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 4/4 Illustration 5 g03827914 a. Tighten bolts (9) in numerical sequence as shown in Illustration 5. Again tighten bolts (9) in numerical sequence. b. Apply Tooling (A) to the threads of bolts (1), (4), and (5). Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 9 08:11:25 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  9. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06589608 Air Cleaner - Remove and Install SMCS - 1051-010; 1054-010 Removal Procedure Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component must be cleaned. Cleaning will help to prevent dirt from entering the internal mechanism. Illustration 1 g06036659 1. Open doors (2) and (1). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  10. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 2/3 Illustration 2 g06037246 2. Remove cover (3). Illustration 3 g06037247 Illustration 4 g06037251 3. Remove primary filter element (4) and secondary filter element (5). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  11. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 3/3 Illustration 5 g03828112 4. Disconnect hose (6) from the rear side of air cleaner assembly (7). Illustration 6 g06039898 5. Remove bolts (7) and air cleaner assembly (8). Installation Procedure 1. Install air cleaner assembly (8) in the reverse order of removal. Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 9 08:12:21 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  12. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/4 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06585776 Turbocharger - Remove and Install SMCS - 1052-010 Removal Procedure Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component must be cleaned. Cleaning will help to prevent dirt from entering the internal mechanism. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  13. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 2/4 Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling system pressure cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury. 1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures. Illustration 1 g01206371 2. Open engine hood (1). Illustration 2 g01206731 3. Remove bolts (2) and plate (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  14. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 3/4 Illustration 3 g03828479 4. Remove tube assembly (4), hose (5), and hose (6). Illustration 4 g03828515 5. Disconnect hose assemblies (7), (8), and (9). Illustration 5 g03828518 6. Loosen clamp (10) and disconnect hose. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  15. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 4/4 Illustration 6 g03828523 7. Disconnect tube assembly (11). Illustration 7 g03828526 8. Remove nuts (13), turbocharger (12), and gasket (14). Installation Procedure 1. Install turbocharger (12) in the reverse order of removal. Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 9 08:13:17 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  16. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/5 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06599780 Water Temperature Regulator - Remove and Install SMCS - 1355-010 Removal Procedure Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  17. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 2/5 Personal injury can result from hot coolant, steam and alkali. At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns. Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand. Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns. Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes. 1. Drain the engine coolant into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Refill Capacities". Illustration 1 g01207907 2. Open engine hood (1). Illustration 2 g01207908 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  18. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 3/5 3. Disconnect hose assemblies (2), (5), and (6). 4. Loosen clamp (7) and disconnect the hose assembly. 5. Remove bolts (4) and water temperature regulator housing (3). Illustration 3 g01207910 6. Remove gasket (10), water temperature regulator (9), and seal (8) from water temperature regulator housing (3). Installation Procedure Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  19. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 4/5 before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. Illustration 4 g01207910 1. Install seal (8), water temperature regulator (9), and gasket (10) in water temperature regulator housing (3). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  20. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 5/5 Illustration 5 g01207908 2. Install water temperature regulator housing (3) and bolts (4). 3. Connect hose assemblies (2), (5), and (6). 4. Connect the hose assembly and tighten clamp (7). Illustration 6 g01207907 5. Close engine hood (1). 6. Fill the engine with coolant. Refer to Operation and Maintenance Manual, "Refill Capacities". Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 9 08:14:12 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  21. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/2 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06598821 Belt Tensioner - Remove and Install - Alternator, Refrigerant Compressor, Water Pump SMCS - 1358-010 Removal Procedure Illustration 1 g06039466 1. Remove bolts (1) and guard assembly (2). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  22. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 2/2 Illustration 2 g02178959 2. Remove belt (3). Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace" to remove and install the belt. 3. Remove bolt (4) and belt tensioner (5). Installation Procedure 1. Install belt tensioner (5) in the reverse order of removal. Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 9 08:15:08 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  23. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/5 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06601275 Cooling System Package (Radiator, Hydraulic Oil Cooler, and Aftercooler) - Assemble SMCS - 1063-016; 1353-016; 1374-016 Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 189-0408 Shackle As 2 Illustration 1 g03830931 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  24. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 2/5 Illustration 2 g03830969 Illustration 3 g03830970 1. Attach a suitable lifting device to radiator (13). The weight of radiator (13) is approximately 21 kg (45 lb) 2. Install radiator (13), bolts (14), and (15). Tighten bolts (14) and (15) to a torque of 100 ± 20 N.m (74 ± 15 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  25. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 3/5 Illustration 4 g03830751 3. Attach Tooling (A) and use a suitable lifting device to install hydraulic oil cooler (11). The weight of hydraulic oil cooler (11) is approximately 63 kg (140 lb). Illustration 5 g03830905 4. Install hydraulic oil cooler (11) and bolts (12). Tighten bolts (12) to a torque of 100 ± 20 N.m (74 ± 15 lb ft). Illustration 6 g03830755 5. Install bracket (10) and bolts (9). Tighten bolts (9) to a torque of 100 ± 20 N.m (74 ± 15 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

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  27. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 4/5 Illustration 7 g03829795 6. Attach Tooling (A) and use a suitable lifting device to install aftercooler (8). The weight of aftercooler (8) is approximately 34 kg (75 lb). 7. Install aftercooler (8) and bolts (7). Tighten bolts (7) to a torque of 100 ± 20 N.m (74 ± 15 lb ft). Illustration 8 g03829770 8. Install frame assembly (4) and bolts (3), (4), and (5). Tighten bolts (3), (4), and (5) to a torque of 100 ± 20 N.m (74 ± 15 lb ft). https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  28. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 5/5 Illustration 9 g03829753 9. Install shroud (2) and bolts (1). Tighten bolts (1) to a torque of 55 ± 10 N.m (41 ± 7 lb ft). Copyright 1993 - 2020 Caterpillar Inc. Sun Aug 9 08:16:04 UTC+0800 2020 All Rights Reserved. Private Network For SIS Licensees. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

  29. 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED B... 1/3 Shutdown SIS Previous Screen Product: EXCAVATOR Model: 336D2 GC EXCAVATOR FBT Configuration: 336D2, 336D2 L & 336D2 GC Excavators FBT00001-UP (MACHINE) POWERED BY C9 Engine Disassembly and Assembly 336D2/336D2 GC Excavator Engine Supplement Media Number -M0065624-02 Publication Date -01/09/2015 Date Updated -10/08/2018 i06156556 Fan and Fan Drive - Remove and Install SMCS - 1356-010; 1359-010 Removal Procedure 1. Drain the coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures. Illustration 1 g03842317 2. Disconnect hose (1) and hose (2) and reposition. https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisw... 2020/8/9

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