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PCS 7/90 OS V7.0 Overview of Benefits

PCS 7/90 OS V7.0 Overview of Benefits. SIMATIC PCS 7 Takes you beyond the limits!. Bailey OS V7.0 Featured Benefits Include:. Improved System Robustness New Choices for Engineering Packages License Management Unified within PCS 7 Improved Engineering Efficiency (More Automation in DBA)

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PCS 7/90 OS V7.0 Overview of Benefits

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  1. PCS 7/90 OS V7.0 Overview of Benefits SIMATIC PCS 7Takes you beyond the limits!

  2. Bailey OS V7.0 Featured Benefits Include: • Improved System Robustness • New Choices for Engineering Packages • License Management Unified within PCS 7 • Improved Engineering Efficiency (More Automation in DBA) • Redundant PCS 7 Historian • Broader PCS 7 Connectivity Options (OpenPCS 7) • Expand Operations Via the Web • Improve Operator Response to Emergency Alarms • Faceplate and Symbols added for FC194 • Advanced Tuning View Overview of Benefits Bailey OS V7.0

  3. Improved System Robustness PCS 7, Operating System, and PC Support • Bailey OS V7.0 will be bundled with PCS 7 V7.0 SP2. • Operating Systems supported will be the same as PCS 7 V7.0 SP1: • XP SP2 and Server 2003 SP2 • Improved SIMATIC PC’s for Engineering/Operator StationSIMATIC Rack PC 547B • Intel 945G Express chipset with Intel Pentium CORE 2 Duo processor E6600 • Intel processor technology with 64-bit expansionIntel Extended- Memory-64 Technology for future 64-bit applications • DDR2 677 SDRAM memory technology with dual channel supportMemory expandable up to 4 GByte • Intel GMA950 graphics controllerwith dynamic Video Memory Technology integrated in chipset • Intel Matrix Storage Technology RAID controller integrated in ICH7R chipset • Powerful 250 GByte Serial ATA hard disks (SATA) with NCQ technology • PCI-Express slots for expansions • Gigabit Ethernet integrated • Manufactured by Siemens • Long Term Support from Siemens • Industrial Rugged Construction Overview of Benefits Faster PCs using the latest versions of PCS 7 and Microsoft operating systems reduces susceptibility to unexpected failures. Bailey OS V7.0

  4. New Choices for Engineering Packages System Architecture Applications OS Clients/pieces of glass (32 total per Server) OS Clients/pieces of glass (32 total per Server) New Overview of Benefits Ethernet Ethernet OS Engineering OS Engineering And Client OS Servers (up to 16 OS Server Pairs) OS Servers (up to 16 OS Server Pairs) 1a 1b Engineering Station used as a Client PCS 7 Power Packs available to support more than 250 OS POs Standalone Engineering Station with Unlimited POs OS Engineering with Unlimited POs with a 2-hour limit for Runtime Operation 1a OS Engineering and Single Station or Server 1b OS Engineering with 250 POs with Runtime Operation 1b Ethernet Engineering Station used as Single Station or Server PCS 7 Power Packs available to support more than 250 OS POs PO = Process Object Purchase what you need by choosing the Engineering package that meets your system architecture needs. Bailey OS V7.0

  5. *new starting in PCS 7 V7.0 SP1 PCS 7 Process Object (PO) A Process Object is a control function which includes alarming* and has HMI content (a Faceplate) Overview of Benefits 1 PO Function Block (e.g. Motor) HMI Faceplate Includes Alarming (e.g. Monitoring Time exceeded) + Runs on the Operator Station Runs in the controller Counting Process Objects simplifies Server Licensing by counting objects instead of counting individual object attributes.

  6. *new in 90 OS V7.0 90 OS Process Object (PO) DBA will not mark structures created in PCS 7 that represent Bailey Function Codes as Process Objects (PO).The number of Process Objects is calculated by dividing all external tags by 25.This was done to streamline licensing since on average, Bailey Function Codes result in less than 15 external tags.This was also done to ensure the upgradeability of V6.1 projects without the need to add power packs. Overview of Benefits Counting Process Objects simplifies Server Licensing and uses the same definitions used by PCS 7.

  7. License Management Unified within PCS 790 OS now counts Process Objects Details • Starting in PCS 7 V7.0 SP1 WinCC will begin to count Process Objects rather than WinCC tags. • DBA will not mark 90 OS created structures as Process Objects even though they include Messages/Alarming. • The new license schema does two calculations: • POs = POs counted + (Non PO external tags/25) • WinCC Structures without Alarming • POs = All External Tags/50 • As an Example: • In V6.1 64,000 WinCC Tags = 2000 POs • In V7.0 64,000 WinCC Tags = 1280 POs • The calculated PO number in the above two calculations must not exceed the # of licensed POs. • 90 OS projects average less than 15 tags per Process Object, therefore this should not be an issue when upgrading to V7.0. Overview of Benefits ? Using the same License Management concept as PCS 7 simplifies system specification with expansions using PCS 7. Bailey OS V7.0

  8. Improved Engineering Efficiency (More Automation in DBA)A Technological Win-Win Overview • Lock-down updates to a Picture • Prevents unwanted changes to symbols/block icons. • Direct Import of SCADA PLC Tags • Utilizes the existing Engineering effort that has already been done to define 3rd Party devices integrated into InTouch via OPC Servers, typically PLCs. • This import includes the definition of scale, engineering units, description, and alarm/message definitions. • DBA import of the TTG file has been extended to read the number of decimal places to display and automatically applies these definitions to PCS 7. • Auto-Generate Tag Logging • Eliminates separate engineering steps currently required to define tags to be logged. Overview of Benefits Reduce the time and costs required to engineer projects that include customized controller objects, by reducing errors through automation. Bailey OS V7.0

  9. DBA V7.0 Simplified Tag Import of Tags from Third Party Devices One target system PCS 7 DBA User Interface New Bailey Plug-in OPC ES Data 1-Line csv file Direct Database Import • Provides Support for Integrating any PLC, such as Allen Bradley or Modicon for which an OPC Server exists. • This import includes the definition of scale, engineering units, description, and alarm/message definitions. Bailey Engineering costs are reduced by eliminating the need to manipulate csv files, thereby saving time and effort. Bailey OS V7.0

  10. Auto-Generate Tag Logging Add Tags to History based on Type Definition • In DBA the user selects tags for historization by the OS Server • Standard Trending available in PCS 7 has been improved in V7.0. • Bailey OS V6.1 Enhanced Trend now included since PCS 7 V7.0. • The trend control now allows the user to export the trend trace data displayed on a trend. Overview of Benefits Define storage frequency and define as ShortTerm or LongTerm storage. Engineering costs are reduced by being able to define historization requirements on a type basis. Bailey OS V7.0

  11. New SIMATIC PCS 7 Operator System Historian OS Client Overview of Benefits Redundant OS Server Redundant Central Archive Server Standard PCS 7 Short-term archive Long-term archive Back up and Export • Archive on PCS 7 OS Server: • Tags (e.g. PID001.SP) • Alarms and Events • High Performance Microsoft SQL Server 2005 max. 1000 process values /sec. • Archive Synchronization between redundant Servers • Store up to 10,000 Tags on the OS Server • Central Archive Server: • Archiving of several OS Servers (Tags, Alarms & Events) • Long Term Storage and Data Export (DVD, EXCEL) • Store up to 120,000 Tags on the Central Archive Server • Redundant Central Archive Server Supported Operations can seamlessly view data improving their ability to manage the process. Bailey OS V7.0

  12. Bailey Broader PCS 7 Connectivity OptionsData Access via OPC using OpenPCS 7 Type of Data supported via OpenPCS 7 OPC Data Type Type of Access OS Server DA Variables of process operation Read/Write OS Server A&E Alarms & Events Read/Ackn. OS Server A&E Historical Alarms & Events Read OS Server HDA Historical measuring values Read CAS A&E Historical Alarms & Events Read CAS HDA Historical measuring values Read Overview of Benefits New New OS Client Stationwith OPEN PCS 7 OS Single Stationwith built in OPC Server OPC Client OS Client OS Client OS OPC Client Office Network CIUs OPC DA OPC DA, HDA and AE Bailey OS V7.0

  13. Bailey Expand Operations Via the WebBailey OS Faceplates support Read/Write Functionality Standard Office PC Overview of Benefits PCS 7 Web Server on an OS Client OS Server PCS 7 Reduce operating costs by consolidating multiple control rooms during all phases of plant operation or to better manage the operational needs during off-peak production times. Bailey OS V7.0

  14. Identification of “Emergency Response Required” Alarms New • Icon on Alarm one line is visible when at least one alarm with Priority Class 16 is active. Overview of Benefits Alarm list shows “Highest Priority Alarms” Improving operator response to alarms ensures that alarms that require an “Emergency Response” are not lost in the alarm flood that can occur during a plant upset. Bailey OS V7.0

  15. The Operator can choose Alarms to Hide New Hide/Unhide Messages • Alarms remain hidden for a pre-determined period of time; minutes, hours, or days • The alarms will continue to be generated and logged, however the system will auto-acknowledge them. Overview of Benefits List of Hidden Alarms currently in Alarm List of Hidden Alarms Improving operator response to alarms ensures that alarms that require an “Emergency Response” are not lost in the alarm flood that can occur during a plant upset. Bailey OS V7.0

  16. Symbol and Faceplate for FC194 • The standard view is the default view when the faceplate is first displayed from the symbol or opened directly in the Group Display mode. • The faceplate displays the block descriptions, the current mode, and the current TEXTSTR. • It also allows the operator to enter a response. Overview of Benefits Bailey OS V7.0

  17. Advance Tuning ViewFully Supported via a Web Client • The Advanced Tuning View allows the user to modify runtime configurable spec parameters in runtime. • In addition all other spec parameters can be configured by putting the controller in Configure Mode from the Tuning View. • This functionality requires the user to create a ‘new’ security level to limit access to this feature. Also the user can view data as polled rather than report by exception for any block in the controller. Overview of Benefits Displays live values via Polling. Bailey OS V7.0

  18. Additional Topics • In V6.1 the Station Block output in manual used the same limits as imposed during Auto. This has been changed to allow users to separately define the limits to be imposed during manual operation. The defaults will be 0-100. • Symbols and Faceplates have been updated to include the attributes for defining an Archive Trend. The default definition is to display a Live Trend. • Symbols and Faceplates were updated so that the symbol is highlighted when the faceplate is opened from the symbol. In V6.1 the symbol was highlighted only when opening the graphic using Loop-in-Alarm. Overview of Benefits Bailey OS V7.0

  19. Product Part Numbers Order Numbers 1a 1b 2 3 4 5 Bailey OS V7.0

  20. Small Systems using a Single WorkstationCombination Console - Engineering and Operation 250 – 1,000 PO Multi-VGA Graphics Cards Available “2 Monitors” 6ES7 652-0XX03-1XE0 “4 Monitors” 6ES7 652-0XX03-1XE1 PCS 7 Engineering Supported Architectures • Use Case • Small Plants with combined Engineering and OS Runtime • Features • Multi VGA card can be used to operate with up to 4 Monitors • one Mouse, one Keyboard • Online OS Engineering OS Runtime RS232 or SCSI 1b Could also be PCS 7 Box CIU PCS 7 offers cost effective alternatives to meet your control room operational requirements. Bailey OS V7.0

  21. Multiple OS Single Stations with a Low Cost Web Solution 500 – 2,000 PO ES without OS Runtime OS Single Station 1a ES 4 4 OS OS Office Bus (could be wireless) Supported Architectures Terminal Bus Max. 3 Web Client With Web Client Software CIU CIU RS232 or SCSI OS Single Station with Web Server 3 Clients 6ES7 658-2GA07-2YB0 Single Station Redundancy 6AV6371-CF06-2AX0 RS 232 Cable 10M 6ES7902-1AC00-0AA0 • Use Case • Redundant Operator Stations • OS Archive (Tags and Events) run requires Single Station Redundancy to synchronize the two OS Single Stations • Use WIN2003 Server Operating System on both Single Stations • Low Cost Web Solution for up to 3 Web Clients • More than 2 Single Operator Stations is not recommended (use client – Server) PCS 7 offers cost effective alternatives to meet your control room operational requirements. Bailey OS V7.0

  22. Small System “Client – Server” ArchitectureServers used for Operations 1,000 – 5,000 PO 5 1b 2 1 2 3 4 2 Supported Architectures Terminal Bus RS232 or SCSI CIU CIU ES / OS Client OS Redundant Servers OS Client with dual monitor card • Use case • Low Cost Client Server architecture • Synchronized Historian Archive on the OS Servers • Features • Server used for operations – max. 4 Monitors can be connected • Servers can connect directly to the CIU via RS232 or a SCSI. PCS 7 offers cost effective alternatives to meet your control room operational requirements. Bailey OS V7.0

  23. Medium to Large System ArchitectureFully Redundant OS System 2,000 – 60,000 PO … 5 5 1a ES Up to 12 OS Server Pairs Up to 32 OS OS OS OS OS OS Redundant Server Package 2 Supported Architectures Terminal Bus RS232 or SCSI CIU CIU • Usecase • Fully Redundant Operator Stations • Features • Archive Synchronization (Messages and Tags) between 2 OS Server Stations, no gaps in Trends and logs after a PC failure • Online Configuration possible while both OS Servers Stations run • Higher Availability than one Server and one Client PCS 7 offers cost effective alternatives to meet your control room operational requirements. Bailey OS V7.0

  24. Order InformationUpdate an existing PCS 7/90 OS V6.x Installation to V7.0 Upgrading From V6.x to V7.0 * Order one package for each 90 OS Engineering Station. The engineering station upgrade package provides two license disks. One will upgrade to Runtime with the number of POs currently licensed for. Or the other upgrade disk can be used to upgrade the engineering station to Unlimited POs without unlimited runtime. ** Order one package for each 90 OS Server or Single Station *** Order one package for each Client Station Bailey OS V7.0

  25. Add PCS 7 Controllers to a 90 OS SystemSoftware to be added to 90 OS packages using Siemens PC’s w/BCE Ethernet PCS7/90 OS Servers PCS 7/90 OS Engineering Industrial Ethernet CIU Add PCS 7 Controllers * Other AS Runtime License sizes are available. Bailey OS V7.0

  26. Add PCS 7 Controllers to an 90 OS SystemSoftware to be added to 90 OS packages using Siemens PC’s w/BCE Ethernet Add 1613 Card PCS7/90 OS Servers PCS 7/90 OS Engineering Industrial Ethernet CIU Add PCS 7 Controllers * For non-redundant controllers no additional components needed Bailey OS V7.0

  27. Add PCS 7 Controllers to an 90 OS SystemSoftware to be added to 90 OS packages using Siemens PC’s w/IE Ethernet Includes 1613 Card PCS7/90 OS Servers PCS 7/90 OS Engineering Industrial Ethernet CIU Add PCS 7 Controllers * For non-redundant controllers no additional components required. Bailey OS V7.0

  28. Software to be added to 90 OS packagesFor Non Siemens PC’s w/ Non Redundant Controllers Ethernet Add BCE PCS7/90 OS Servers PCS 7/90 OS Engineering Industrial Ethernet CIU Add PCS 7 Controllers Bailey OS V7.0

  29. Software to be added to 90 OS packagesFor Non Siemens PC’s w/Redundant Controllers Ethernet Add 1613 Card PCS7/90 OS Servers PCS 7/90 OS Engineering Industrial Ethernet CIU Add PCS 7 Controllers Bailey OS V7.0

  30. Advanced Process Control for Bailey Systems New Solution: Use the OS Server to pass Process Data and Setpoints between the Advanced Control Algorithm running in the Microbox and the Bailey controller. Engineering Station PCS 7 Bailey OS Engineering PCS 7 AS Engineering Software PCS 7 AS Runtime License 100 POs Ethernet Bailey OS Server Add PCS 7 Controllers PCS 7 AS RTX • Controller: • WinAC RTX (Soft-CPU) • PC: Microbox PC 427B Add Advanced Process Control to Bailey Systems using Standard PCS 7 Products. Bailey OS V7.0

  31. Thank youvery much SIMATIC PCS 7 Takes You Beyond the Limits of MIGRATION!

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