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Start. Sagan ride to work-MOVIE. SEE VIDEO IN WINDOW AT LEFT. Sagan Intro. 7 years with Trek Bicycle Advanced Concept Group Designer for the past 6 Tour De France winning bicycles Researching and implementing technology into Trek’s product development process. Michael Sagan

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Presentation Transcript
sagan ride to work movie
Sagan ride to work-MOVIE

SEE VIDEO IN

WINDOW AT LEFT

sagan intro
Sagan Intro
  • 7 years with Trek Bicycle Advanced Concept Group
  • Designer for the past 6 Tour De France winning bicycles
  • Researching and implementing technology into Trek’s product development process

Michael Sagan

Senior Designer/Technology Principal

2005 Trek Madone 5.9 USPS Team Colors

Introduction- Influences and History

batavia il
Batavia IL

Batavia, Illinois USA

slide5

Co-workers

Lance Armstrong: 6 time Tour De France

Champion

Roland

Green:

2 time World Champion

Trek co-workers…

concept to victory
Concept to Victory

Hero

Villans

Sidekicks

Location

Special Effects

And of course

Props…

Concept to Victory

(part 6)

Not unlike a movie…

design process
Design Process

Waterloo, Wisconsin USA

trek history

Mid 80’s…

Trek in 1976…

Trek today…

Trek History

Introduction: Waterloo, Wisconsin

digital trek movie movie
Digital Trek Movie-MOVIE

Digital Trek

Introduction: a glimpse into Trek

domestic brands
Domestic Brands

Trek today… Domestic Brands

add european brands and aftermarket catalog slide
Add European Brands and aftermarket catalog slide

Trek today… European Brands, aftermarket catalog and Nike

trek brands movie
Trek Brands-MOVIE

Brands:

Klein

Lemond

Bontrager

Gary Fisher

Wrench Force

TCG

Trek Intro: other brands

design process13
Design Process

Technology of Trek: Materials

oclv defined

OCLV: defined

OCLV defined

"OCLV is short for Optimized Compaction Low Void" "Basically, we compress carbon fiber and epoxy into a new composite that's stronger and lighter than carbon alone. Aerospace standards call for a 60/40 compaction ratio. The Trek OCLV process exceeds even that."

By sandwiching a honeycomb of Nomex® between layers of OCLV produces a structure so rigid, engineers can create just about any shape they want.

Using just 120 grams of carbon fiber per square meter translates into incredibly lightweight frames. At the same time, refinements in the OCLV process mean there's no compromise in strength or stiffness.

Compared to the original Tour winner, an OCLV 110 carbon frame weighs 13% less -- yet it's just as strong. The difference? We optimized the amount of OCLV per square meter (110 grams) and reinforced it with high modulus carbon.

Jim ColegroveComposite Guru

Technology: Carbon Fiber

gsm defined

1m2= 120 g

1m2= 110 g

1m2= 55 g

GSM: defined

GSM defined

Technology: Carbon Fiber

55 vs 120

Cross sections:

Madone Top Tube

55 vs 120

Both sections:

at same

magnification

55 gsm material

is used in

construction of

satellites

120 gsm OCLV

55 gsm OCLV

Technology: Madone Top Tube

future materials

Nanotubes

  • Controlling material at the molecular level.
  • Developed by NEC and IBM in 1991
  • 50,000 times thinner than a human hair
  • 100 times stronger than steel
  • 6 times lighter than steel

Future Materials

French tennis racket manufacturer Babolat incorporated small amounts of Nano Tube in their rackets in August of 2002.

Technology: Future Materials

trek on the lance chronicles movie

Trek:

On OLN

Trek on The Lance Chronicles-MOVIE

Technology: a closer look at Trek

design process19
Design Process

Technology of Trek: Computers and Software

trek amd alias and solidworks

Partnerships:

Hardware

Software

CAID

CAD

Trek AMD Alias and SolidWorks

Technology- hardware and software

drawing tools

Tools:

Wacom Cintiq

Tablet PC

Drawing Tools

Technology- 21st century tools

design process22
Design Process

Design at Trek

fast trip to acg movie

ACG:

Advanced

Concept

Group

Fast Trip to ACG-MOVIE

Fast Trip to ACG

design process24
Design Process

ID defined by the Industrial Designers Society of America

“…the professional service of creating and developing concepts and specifications that optimize the function, value and appearance of products and systems for the mutual benefit of both user and manufacturer…”

What is Industrial Design?

design process25
Design Process

Major Projects

1998

Klein Carbon Mantra

1999

Klein Quantum Pro

OCLV Road Redesign

2000

OCLV USPS Team Time Trial

2001

Klein Adept Full Suspension

OCLV TT Handlebars

2002

USPS Team Time Trial

OCLV Carbon Fuel

2003

OCLV WSD Road

OCLV Madone Series

2004

OCLV TT rev2

Bontrager OCLV TT Fork

OCLV Madone Series

Technology-design process

design process26
Design Process

Project Team

Technology-design process

design process27
Design Process

Mission Goals

Technology-design process

design process28
Design Process

Timeline

Technology-design process

design process29
Design Process

Brand

Form Language

Technology-design process

design process30
Design Process

Product

Form Language

Technology-design process

design process31
Design Process

Data

Collection

And

Research

Technology-design process

lance on design movie

Lance:

on design

Lance on design-MOVIE

Technology: Lance on design

design process33
Design Process

Centerlines

Add centerline drawing

Technology-design process

design process34
Design Process

Sketches

Technology-design process

design process35
Design Process

3D Models

Technology-design process

design process36
Design Process

Finite

Element

Analysis

and

Weight

Predictions

Technology-design process

design process37
Design Process

Aerodynamic

Predictions

Technology-design process

design process38
Design Process

Digital Lance

Technology-design process

design process39
Design Process

Molding Parts

Technology-design process

design process40
Design Process

Frame Build

Technology-design process

design process41
Design Process

Road Test

Technology-design process

lance tt feedback movie

Lance:

Feedback in 2000

Lance TT Feedback-MOVIE

Technology: Lance checks in

what is the tour de france44

4people have won the tour 5 times

Jacques Anquetil, Eddy Merckx, Bernard Hinault and Miguel Indurain

1903the idea was to promote a magazine l'Auto

What is the Tour De France?

1919l'Auto was printed on yellow paper and so the yellow jersey came to be

Greg Lemond was the first American to win (won 3 times)

2003100thanniversary of the Tour

Lance Armstrong has won the tour 6 consecutive times

Tour History

what is the tour de france45

Location…

What is the Tour De France?

21 Stages

Prologue - July 5: Paris, Eiffel Tower - ITT, 6.5 km

Stage 1 - July 6: Saint-Denis/Montgeron - Meaux, 168 km

Stage 2 - July 7: La Fert sous Jouarre - Sedan, 204 km

Stage 3 - July 8: Charleville M zi res - Saint Dizier, 167 km

Stage 4 - July 9: Joinville - Saint-Dizier TTT, 68 km

Stage 5 - July 10: Troyes - Nevers, 196 km

Stage 6 - July 11: Nevers - Lyon, 225 km

Stage 7 - July 12: Lyon - Morzine, 226.5 km

Stage 8 - July 13: Sallanches - L'Alpe d'Huez, 211 km

Stage 9 - July 14: Bourg d'Oisans - Gap, 184.5 km

Stage 10 - July 15: Gap - Marseille, 210 km

Rest Day - July 16

Stage 11 - July 17: Narbonne - Toulouse, 160 km

Stage 12 - July 18: Gaillac - Cap D couverte ITT, 48.5 km

Stage 13 - July 19: Toulouse - Plateau de Bonascre, 197.5 km

Stage 14 - July 20: Saint-Girons - Loudenvielle, 191.5 km

Stage 15 - July 21: Bagnres de Bigorre -LuzArdiden, 159.5 km

Rest Day - July 22

Stage 16 - July 23: Pau - Bayonne, 197.5 km

Stage 17 - July 24: Dax-Bordeaux, 178 km

Stage 18 - July 25: Bordeaux - Saint Maixent l'Ecole, 200 km

Stage 19 - July 26: Pornic-Nantes ITT, 49 km

Stage 20 - July 27: Ville d'Avray-Paris-Champs Elyses, 160km

3 weeks long

2 rest days

Total:

3,395 kilometers

or

2110 miles

What is the Tour De France?

what is the tour de france46

Polka Dot:

Best Climber

Green:

Best Sprinter

White:

Best Young Rider

Yellow:

Tour Leader

What is the Tour De France?

Jesery colors…

what is the tour de france47

Sidekicks…

26 members

9 tour riders

100 bikes

What is the Tour De France?

2004 US Postal Service Pro Cycling Team

design process48
Design Process

21st century bicycles

slide49

40 lb bikes

1 gear

In the beginning…

bikes of the tour

Bikes of the Tour

2004 Bikes of the Tour

the second worst thing

What next?

New sponsors…

New designs…

7 Tour victories?

The second worst thing…

The second worst thing that can happen…

Lance wins again.

Not unlike a movie… there is an end