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Start. Sagan ride to work-MOVIE. SEE VIDEO IN WINDOW AT LEFT. Sagan Intro. 7 years with Trek Bicycle Advanced Concept Group Designer for the past 6 Tour De France winning bicycles Researching and implementing technology into Trek’s product development process. Michael Sagan

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  1. Start

  2. Sagan ride to work-MOVIE SEE VIDEO IN WINDOW AT LEFT

  3. Sagan Intro • 7 years with Trek Bicycle Advanced Concept Group • Designer for the past 6 Tour De France winning bicycles • Researching and implementing technology into Trek’s product development process Michael Sagan Senior Designer/Technology Principal 2005 Trek Madone 5.9 USPS Team Colors Introduction- Influences and History

  4. Batavia IL Batavia, Illinois USA

  5. Co-workers Lance Armstrong: 6 time Tour De France Champion Roland Green: 2 time World Champion Trek co-workers…

  6. Concept to Victory Hero Villans Sidekicks Location Special Effects And of course Props… Concept to Victory (part 6) Not unlike a movie…

  7. Design Process Waterloo, Wisconsin USA

  8. Mid 80’s… Trek in 1976… Trek today… Trek History Introduction: Waterloo, Wisconsin

  9. Digital Trek Movie-MOVIE Digital Trek Introduction: a glimpse into Trek

  10. Domestic Brands Trek today… Domestic Brands

  11. Add European Brands and aftermarket catalog slide Trek today… European Brands, aftermarket catalog and Nike

  12. Trek Brands-MOVIE Brands: Klein Lemond Bontrager Gary Fisher Wrench Force TCG Trek Intro: other brands

  13. Design Process Technology of Trek: Materials

  14. OCLV: defined OCLV defined "OCLV is short for Optimized Compaction Low Void" "Basically, we compress carbon fiber and epoxy into a new composite that's stronger and lighter than carbon alone. Aerospace standards call for a 60/40 compaction ratio. The Trek OCLV process exceeds even that." By sandwiching a honeycomb of Nomex® between layers of OCLV produces a structure so rigid, engineers can create just about any shape they want. Using just 120 grams of carbon fiber per square meter translates into incredibly lightweight frames. At the same time, refinements in the OCLV process mean there's no compromise in strength or stiffness. Compared to the original Tour winner, an OCLV 110 carbon frame weighs 13% less -- yet it's just as strong. The difference? We optimized the amount of OCLV per square meter (110 grams) and reinforced it with high modulus carbon. Jim ColegroveComposite Guru Technology: Carbon Fiber

  15. 1m2= 120 g 1m2= 110 g 1m2= 55 g GSM: defined GSM defined Technology: Carbon Fiber

  16. Cross sections: Madone Top Tube 55 vs 120 Both sections: at same magnification 55 gsm material is used in construction of satellites 120 gsm OCLV 55 gsm OCLV Technology: Madone Top Tube

  17. Nanotubes • Controlling material at the molecular level. • Developed by NEC and IBM in 1991 • 50,000 times thinner than a human hair • 100 times stronger than steel • 6 times lighter than steel Future Materials French tennis racket manufacturer Babolat incorporated small amounts of Nano Tube in their rackets in August of 2002. Technology: Future Materials

  18. Trek: On OLN Trek on The Lance Chronicles-MOVIE Technology: a closer look at Trek

  19. Design Process Technology of Trek: Computers and Software

  20. Partnerships: Hardware Software CAID CAD Trek AMD Alias and SolidWorks Technology- hardware and software

  21. Tools: Wacom Cintiq Tablet PC Drawing Tools Technology- 21st century tools

  22. Design Process Design at Trek

  23. ACG: Advanced Concept Group Fast Trip to ACG-MOVIE Fast Trip to ACG

  24. Design Process ID defined by the Industrial Designers Society of America “…the professional service of creating and developing concepts and specifications that optimize the function, value and appearance of products and systems for the mutual benefit of both user and manufacturer…” What is Industrial Design?

  25. Design Process Major Projects 1998 Klein Carbon Mantra 1999 Klein Quantum Pro OCLV Road Redesign 2000 OCLV USPS Team Time Trial 2001 Klein Adept Full Suspension OCLV TT Handlebars 2002 USPS Team Time Trial OCLV Carbon Fuel 2003 OCLV WSD Road OCLV Madone Series 2004 OCLV TT rev2 Bontrager OCLV TT Fork OCLV Madone Series Technology-design process

  26. Design Process Project Team Technology-design process

  27. Design Process Mission Goals Technology-design process

  28. Design Process Timeline Technology-design process

  29. Design Process Brand Form Language Technology-design process

  30. Design Process Product Form Language Technology-design process

  31. Design Process Data Collection And Research Technology-design process

  32. Lance: on design Lance on design-MOVIE Technology: Lance on design

  33. Design Process Centerlines Add centerline drawing Technology-design process

  34. Design Process Sketches Technology-design process

  35. Design Process 3D Models Technology-design process

  36. Design Process Finite Element Analysis and Weight Predictions Technology-design process

  37. Design Process Aerodynamic Predictions Technology-design process

  38. Design Process Digital Lance Technology-design process

  39. Design Process Molding Parts Technology-design process

  40. Design Process Frame Build Technology-design process

  41. Design Process Road Test Technology-design process

  42. Lance: Feedback in 2000 Lance TT Feedback-MOVIE Technology: Lance checks in

  43. What is the Tour de France? Tour De France

  44. 4people have won the tour 5 times Jacques Anquetil, Eddy Merckx, Bernard Hinault and Miguel Indurain 1903the idea was to promote a magazine l'Auto What is the Tour De France? 1919l'Auto was printed on yellow paper and so the yellow jersey came to be Greg Lemond was the first American to win (won 3 times) 2003100thanniversary of the Tour Lance Armstrong has won the tour 6 consecutive times Tour History

  45. Location… What is the Tour De France? 21 Stages Prologue - July 5: Paris, Eiffel Tower - ITT, 6.5 km Stage 1 - July 6: Saint-Denis/Montgeron - Meaux, 168 km Stage 2 - July 7: La Fert sous Jouarre - Sedan, 204 km Stage 3 - July 8: Charleville M zi res - Saint Dizier, 167 km Stage 4 - July 9: Joinville - Saint-Dizier TTT, 68 km Stage 5 - July 10: Troyes - Nevers, 196 km Stage 6 - July 11: Nevers - Lyon, 225 km Stage 7 - July 12: Lyon - Morzine, 226.5 km Stage 8 - July 13: Sallanches - L'Alpe d'Huez, 211 km Stage 9 - July 14: Bourg d'Oisans - Gap, 184.5 km Stage 10 - July 15: Gap - Marseille, 210 km Rest Day - July 16 Stage 11 - July 17: Narbonne - Toulouse, 160 km Stage 12 - July 18: Gaillac - Cap D couverte ITT, 48.5 km Stage 13 - July 19: Toulouse - Plateau de Bonascre, 197.5 km Stage 14 - July 20: Saint-Girons - Loudenvielle, 191.5 km Stage 15 - July 21: Bagnres de Bigorre -LuzArdiden, 159.5 km Rest Day - July 22 Stage 16 - July 23: Pau - Bayonne, 197.5 km Stage 17 - July 24: Dax-Bordeaux, 178 km Stage 18 - July 25: Bordeaux - Saint Maixent l'Ecole, 200 km Stage 19 - July 26: Pornic-Nantes ITT, 49 km Stage 20 - July 27: Ville d'Avray-Paris-Champs Elyses, 160km 3 weeks long 2 rest days Total: 3,395 kilometers or 2110 miles What is the Tour De France?

  46. Polka Dot: Best Climber Green: Best Sprinter White: Best Young Rider Yellow: Tour Leader What is the Tour De France? Jesery colors…

  47. Sidekicks… 26 members 9 tour riders 100 bikes What is the Tour De France? 2004 US Postal Service Pro Cycling Team

  48. Design Process 21st century bicycles

  49. 40 lb bikes 1 gear In the beginning…

  50. Bikes of the Tour 2004 Bikes of the Tour

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