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400D

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  1. 400D The heart of every great machine

  2. Emissions compliance levels 400 Series products cover several power bands which, post- Stage II/Tier 2, will have differences in emissions limits, phasing, and nomenclature Depending on rated power, 400 Series products will be certified to • EU Stage 3A • EPA Tier 3 • EPA Tier 4A • EPA Tier 4B

  3. EPA Emissions Legislation kW<19

  4. EPA Emissions Legislation 19<kW<37

  5. EPA Emissions Legislation 37<kW<56

  6. 400D Industrial Power Range • Expanded product line-up provides complete certification coverage • Existing models have been re-developed to meet the new legislation • Additional models have been introduced to provide greater coverage and flexibility • Introduction and changeover will take place through2007 to meet the legislation introduction date of1 January 2008

  7. 400D Industrial Power Range 3 New Models Extend the Range

  8. 400 Series Technology Progression Stage 2 Stage 1 Stage 3+ 100 Series IDI Naturally aspirated 2v Cylinder heads 400C Series Turbo-Charged 2v Cylinder Heads Improved Governing Timing control Constant speed electronic governor option 400D Series 2v Cylinder Heads Improved governing Opportunity to reduce radiator size Significant noise improvement Aftercooling Variable Speed electronic governor option Minimise Customer Impact by Stage

  9. 400D – Product Enhancements

  10. Features and Benefits Ratings Power Torque Governing Refinement 3 dBA Noise Reduction Quality of Noise Low Vibration Installed Package Engine Size Cooling Pack Noise Insulation Product Functionality Cold Start Fuel Compatibility PTO Cost of Ownership Fuel Economy Service Period Warranty

  11. Features and Benefits Ratings Power Torque Governing Refinement 3 dBA Noise Reduction Quality of Noise Low Vibration Installed Package Engine Size Cooling Pack Noise Insulation Product Functionality Cold Start Fuel Compatibility PTO Cost of Ownership Fuel Economy Service Period Warranty

  12. 400D Confirmed Ratings – no Emissions Penalty! • All 400C ratings will be maintained through optimisation of the fuel and combustion systems • Competitive new ratings for range extensions hit key power nodes Achievement to ISO 14396 (+/- 3%) for green engines

  13. 403D-15T – High Power, Compact Package! • Turbocharged, 1.5 litre 3 cylinder bridges the previous 400C gap, providing a seamless range for customers • Highly competitive ratings up to 30kW • Package size of only 0.19m³ enabling ease of installation in compact equipment

  14. 403D-17 – Increased choice in mid-range • Naturally aspirated 1.7 litre 3 cylinder • 26kW @ 2600rpm; 105Nm @ 1800rpm • Offers increased Torque over 403D-15 where installation constraints mean a turbocharged engine is not an option.

  15. 404D-22TA – More power! • Builds on the success of the 404C-22T. Turbocharged and Air-to-Air after-cooled engine increases the power of the 400 Series range by 10%! • Same engine package size as the turbo equals class-leading power to envelope and power density • Customer specified after-cooler

  16. Improved Governing Governing Achievements • Significantly improved response, recovery times and constant speed load acceptance over 400C • 8% Governing on Variable ratings • Variable Speed Electronic Governor (ECG) Option • How? • Brand new Governor design incorporating optimised lever ratio for improved engine response • Improved tolerance and manufacturing of Governor components

  17. Features and Benefits Features and Benefits Ratings Power Torque Governing Refinement 3 dBA Noise Reduction Quality of Noise Low Vibration Installed Package Engine Size Cooling Pack Noise Insulation Product Functionality Cold Start Fuel Compatibility PTO Cost of Ownership Fuel Economy Service Period Warranty

  18. 400D - Even Quieter! • Already leading the market in low noise, 400D provides over 2dB(A) loaded noise improvement! • Direct £/€/$ customer value of lower sound attenuation cost on machine • Estimated that sound attenuation on a machine costs £50-£75 per dB(A) of reduction

  19. 400D - Even Quieter! How? • Reduced fan speed capability due to improved cooling • Cylinder block redesign for noise improvement • Timing case stiffening for noise improvement • Low noise fan options

  20. Features and Benefits Features and Benefits Ratings Power Torque Governing Refinement 3 dBA Noise Reduction Quality of Noise Low Vibration Installed Package Engine Size Cooling Pack Noise Insulation Product Functionality Cold Start Fuel Compatibility PTO Cost of Ownership Fuel Economy Service Period Warranty

  21. Compact Installed Package Size Package Achievements • No increase in package size, • Major hook-ups unchanged • Opportunity to reduce radiator size – see next slide • Lower fan position option available How? • Changing coolant flow path in the cylinder head (internal) • Improved coolant pump efficiency • Increased top tank temperature

  22. 400D Cooling Improvements • Redesigned cylinder head coolant channels • More even flow of coolant, less “hotspots” • Top tank temperature increased from 1100 to 1120 6°C improvement >10% improvement in ambient clearance!!

  23. New Low Fan Position Option • Lower fan position available for space constrained installations. Standard Position New Option Position • Option on 403D-15, 403D-15T, 404D-22, 404D-22T and 404D- 22TA 276mm 231mm Crank Centre-line *Shown on 404D-22T

  24. Features and Benefits Features and Benefits Ratings Power Torque Governing Refinement 3 dBA Noise Reduction Quality of Noise Low Vibration Installed Package Engine Size Cooling Pack Noise Insulation Product Functionality Cold Start Fuel Compatibility PTO Cost of Ownership Fuel Economy Service Period Warranty

  25. Product Functionality Performance Achievements • Improved visible smoke emissions over 400C at start-up and transient • Testing completed on 40 and 45 Cetane fuel • Cold start to –20C (aided) confirmed; testing to -30C ongoing How? • Optimisation of fuel and combustion systems • Redesign of governor assembly

  26. Product Functionality Performance Achievements 2 • 35 static gradeability continuous as standard • 112C top tank temperature (+ 2°C increase over 400C) • Cab heater return hose connection available on all models • All electrical connectors Deutsch as standard • CCBs as standard • Increased maximum back pressure up to 15 kPa • Increased maximum inlet depression up to 5 kPa for Turbo engines

  27. Biodiesel Capability • Biodiesel use up to B20 approved on 400D models • Timing: • From 400D model introduction starting April 2007 • Models: • All 400D models • Fuel quality: • Biodiesel must comply with ATSM D6751 (USA) & EN14214 (Europe) standards • Existing service interval & warranty terms remain valid on all 400D models using approved biodiesel up to 20% mix

  28. PTO Drive - SAE SAE Standard PTO drives introduced: • SAE ‘A’ • 403D-15(NA and T); 403D-17; • 404D-22(NA, T and TA) • SAE ‘A-A’ • 403D-11; 404D-15 • Worldwide standard fitting – easier sourcing of PTO driven pumps for customers

  29. Features and Benefits Features and Benefits Ratings Power Torque Governing Refinement 3 dBA Noise Reduction Quality of Noise Low Vibration Installed Package Engine Size Cooling Pack Noise Insulation Product Functionality Cold Start Fuel Compatibility PTO Cost of Ownership Fuel Economy Service Period Warranty

  30. Level Cost of Ownership, Easier Servicing Servicing Achievements • 500 hours service interval as standard • 1,000 hours tappet (lash) adjustment • New servicing options available • dipstick either side • remote oil filter (under development) • timing case oil filler cap (see next slide) • Oil consumption as 400C • Measured SFC as 400C

  31. Easier Servicing - Oil Fill Position 400D 400C • New timing case oil filler position option makes routine servicing much quicker & easier, especially in space restricted applications Top cover oil fill position Timing case oil fill position > 2.5 times quicker

  32. Warranty • Industrial warranty terms • Full engine: 24 months / 2000 hours whichever expires first • Major components: 36 months • Low usage ie 500 hours or less per annum: 36 months / 1,500 hours whichever is first to occur • Alternators and starter motors: 12 months

  33. What Does the Programme Offer? Two types of Coverage: Gold – 90% of components covered Platinum – 100% of components covered Ensures continued performance from the engine by using genuine parts and service Repairs supported and performed globally by authorised OEM / Perkins network Highly cost effective solution for repairing engines – 1 claim could cover costs What is an ESC? Can be purchased with a new engine, or for engines still covered by standard warranty It covers the costs of: Replacement parts Repair time labour Repairer travel time and some other sundry costs Perkins promises to pay for specified repairs of product failure, due to defects in materials or faulty workmanship, during the terms of the contract Can be purchased right up to last day of standard warranty Extended Service Contracts (ESC’s)

  34. Global Product Support Network • Worldwide network of 132 distributors • Product support capability in 181 countries • Over 3,500 supporting service locations worldwide • Global presence…local support at point of need • Consistent standards around the world • Trained, experienced , equipped & ready to support your Perkins engines • Click on the link to find your nearest Perkins Distributor: www.perkins.com/distributor

  35. 400D – Experience the Benefits • 400D building on 400C success enabling ease of changeover: • Carryover of ratings and rated speeds • No engine package size increase • No SFC penalty • 400D service engine suitability for 400C machines • At the same time providing increased customer value! • Expanded range up to 49 kW, mid range new models • Improved governing • Significant noise reduction • More efficient cooling, low fan position options make packaging easier • Worldwide standard SAE PTO fitting • Easier routine servicing

  36. Features and Benefits Ratings Power Torque Governing Refinement 3 dBA Noise Reduction Quality of Noise Low Vibration Installed Package Engine Size Cooling Pack Noise Insulation Product Functionality Cold Start Fuel Compatibility PTO Cost of Ownership Fuel Economy Service Period Warranty