Manufacturers & Exporters

1. An ISO/TS 16949:2009 Certified Company http://www.eastmanmettcast.com Manufacturers & Exporters Sand Cast Machined Components & AluminiumHigh Pressure Die Cast

2. An Overview • Eastman Mettcast Limited is engaged in manufacturing and export of engineering goods by the process of Sand Casting (Grey Iron & SG Iron), Aluminium high pressure die casting & machined components to domestic and overseas customers. • Eastman Mettcast Ltd. is bagged with ISO/TS-16949:2009 Quality Certification from TUV. Quality is the utmost constituent of our products as we consider quality as the integral part of our manufacturing process and not as the routine of final check.

3. Company Vision & Mission Vision A world class engineering company committed to enhancing the stake holder’s value. Mission To be a Global company providing Total Business Solutions through Quality Products, Systems & Services in the field of Automobile, Railway, Electrical, Construction & other Potential areas. Our Core values Includes: 1 2 3 Integrity & Passion Commitment Seamlessness & Speed

4. Company Establishment EASTMAN METTCAST- Established In Year 2007

5. Salient Features ✓ Wide range of castings weighing from 100 gms. to 40 Kgs. ✓ Ferrous & Non-ferrous (Al.) castings. ✓ Professional Approach. ✓ Raw Material Availability. ✓ Fully Equipped Laboratory for Physical & Metallurgical Tests. ✓ In House CNC Machining Facility. ✓ In House Tool Room. ✓ CAD – Solid Works, CAM – Delcam & Flow Simulation

6. Infrastructure

7. Aluminium High Pressure Die Casting • 250 TONS PDC MACHINES with auto ladle/auto spray facility Make ZITAI. • 420 TON PDC MACHINES with auto ladle/auto spray facility make ZITAI, HMT – BUHLER, • SINATEC. • Component up to 4 Kg.

8. Ferrous Foundry • Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 0.5 and1 Ton. • Automated Sand Plant Make DISA Capacity 20 Tons/Hour. • Automated Moulding Machines Make DISA Capacity 700 X 600 mm Box. • Shell Core Shooter Make SUSHA FOUNDERS. • Hanger Type Shot Blasting Machine Make INDABRATOR and DISA . • Tumblast Type Shot Blasting Machines Make PATEL FURNACE. • In House Design Section with Design Tools Like DEL CAM, SOLID WORKS & AUTO CAD. • Modernized Laboratory with Spectrometer, Image Analyzer & Metallurgical Microscope, Sand Testing Facilities. • In House Machining Facilities Equipped with VMC & CNC Machines.

9. Induction Furnaces Make Inductotherm Induction Furnace in Operation Lifting Magnet & Charger

10. Automated Sand Plant Make DisaCapacity 20 Tons Per Hour

11. Moulding Moulding Line Automated Moulding Machine Pouring of metal

12. Shot Blasting Machines Hanger Type Shot Blasting Machine Disa Shot Blasting machine

13. Machines Shop • CNC (Computer Numerical Control) machines make ACE,NAKAMURA,DMG,HITACHI SEIKI & Nos. 15. • VMC (Vertical Machining Center) machines make HAAS,ACE,MAKINO,DMG,JYOTI & Nos. 13. • HMC (Horizontal machining center) machines make BRIDGE PORT,DMG & Nos. 2.

14. Design & Development

15. Tool Room

16. Laboratory and Inspection Laboratory Equipments:

17. Laboratory & Inspection Equipments Image Analyzer & Metallurgical Microscope Spectrometer Make SPECTROMAXX Brinell Hardness Tester Universal Testing Machine (UTM) Co-ordinate Measuring machine (CMM) Sand Testing Equipments Sand Testing Equipments

18. Feasibility Study Send Check Product Material Inquiry from Identify Mfg . No Abandon Approved ? Yes Proposal to capability ? Costing Identification Customer Processes customer Yes No Fix Refuse Timelines Can we No Customer Yes outsource ? V Fixture Tool Gauge Design Design Design Fixture Tool Mfg / Guage Mfg Procure Mfg / Procure ` Pilot Lot Mfg V Over to V Approved ? Yes Production Sample Approved ? V Yes Mfg Process Stablisation Identify No Root Cause Identify & No Improve Product Development Cycle

19. Identify Causes Consolidation of causes Why - Why Analysis Assign Team Receive Complaint Propose corrective & preventive actions Conduct trials Finalize action plan Identify Root cause Results OK? Horizontal Deployment Monitor Effectiveness Implement to process Close Complaint Customer Complaint Handling

20. Human Resource Management Regular Training in Progress Quality Circle Presentation

21. Our Products

22. Aluminium High Pressure Die Casting Components Wabco Rg2 Top cover Wabco Rg2 Body Wabco Treadle Wabco Flange Borg warner 610 Body Sigma holder 60 Sigma Holder 51 Sigma Engine Bracket

23. Sand Casting Components Tata Steering Mounting Bracket Tata Shackles Tata Clutch Housing Tata Center Bracket Tata Rear Bracket Indica Bracket Tata Ace Tata Front Bracket

24. Sand Casting Components Maruti Suzuki Diesel Bracket Maruti Suzuki Patrol Bracket Maruti Suzuki Bed Plate CNH 480 Housing CNH Hub front wheel CNH 481 Housing CNH Manifold (4-Cylinder) CNH Manifold (3-Cylinder)

25. Sand Casting Components John Deere Pully Assembly John Deere Support Fan Tafe ADDC Tafe Guide Sleeve M & M Housing ITL Housing Agri King Gear Box PTL Housing

26. Sand Casting Components Escort LH Housing Escort Retainer Transmission Output Shaft Bearing Escort Manifold Escort Housing Spring Draft Control Escort Rocker Top Link Sansing Assembly Escort Plate Rocker Top Link sensing Mtg Escort Manifold

27. Few Esteemed Customers

28. Eastman Mettcast Team

29. Contact Details Mr. Gaurav Singal ( Director ) Email: casting@eastmanmettcast.com Eastman Mettcast Ltd. Humbaran Mullanpur Road, Ludhiana, Punjab - INDIA Tel : 0091 161 3071000,3071005 (D), 0091 98140 79222 Fax : 0091 161 2871981 Website : www.eastmanmettcast.com

30. THANK YOU