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6S Process 3.1.2

6S Process 3.1.2. Nick Sykes Lean Six Sigma Black Belt . 02/13/12. Company Overview. Hixson has been servicing the military, aerospace, and commercial aircraft industry for over 50 years. 120 Full-time Employees SEA Stage 1 Certified (2010) Nadcap Accredited AS9100/AS9110/

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6S Process 3.1.2

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  1. 6S Process 3.1.2 Nick Sykes Lean Six Sigma Black Belt 02/13/12

  2. Company Overview • Hixson has been servicing the military, aerospace, and commercial aircraft industry for over 50 years. • 120 Full-time Employees • SEA Stage 1 Certified (2010) • Nadcap Accredited • AS9100/AS9110/ • ISO9001 Certified • Awarded SEA’s Leadership & Culture, Supply Chain Innovation, and Operational Excellence Awards

  3. Hixson’s Capabilities • Anodize • Chem Film • Cad Plating • Nickel Plating • Tin Plating • Chrome Plating • Copper Plating • Gold Plating • Silver Plating • Black Oxide • Vacuum Cad • Shot Peen • Passivate • NDT • Phosphate • Painting • Grind • More…

  4. 6S Visual Workplace Process 3.1.2 Champion: Greg Gannon Process Owner: Jennifer Kent Master Trainer: Jennifer Kent Key Steps in Process: Monthly Monthly Annual Bi-monthly Audit Implement Preparation Inputs Outputs Assessment • Details • Select and train Audit Team • Conduct company-wide walk-through documenting results • Post results company-wide • Distribute action items for improvement to applicable parties • Details • Develop 6S Process Plan • Audit criteria • Incentive program • Develop training criteria • Auditor selection criteria • 6S Scorecards • 6S Schedule • Details • 6S Event Results • 6S Report Cards • Details • Strategic Plan • Continuous Improvement Management Plan • Leadership Communication Plan • Kaizen Process • Details • Collect feedback from auditors and employees for improvements • Adjust and improve process initiatives as needed • Details • Conduct 6-S events in specific departments according to continuous improvement schedule REFDOC://VSM_3.1.2_6SVisualWorkplaceProcess_RevB.pptx/NSykes

  5. 6S Training - Annually Safety Sort Set in Order Shine Standardize Sustain

  6. Monthly Walkthrough Audits

  7. Visual Management: Lines & Signs • Standardizes the Layout of a Department

  8. Visual Management: Lines & Signs

  9. Visual Management: Shadow boards

  10. Visual Management: Labeling

  11. Visual Management: Color Coding

  12. 6S Event Implementation Before After

  13. Thank You! Contact Information: Nick Sykes Lean Coordinator (949) 645-4800 ext. 4641 Nick@hixsonmetalfinishing.com www.hixsonmetalfinishing.com

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