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Fitting instruction s E-Flex Easy Flexitank EC41

Fitting instruction s E-Flex Easy Flexitank EC41. Ensure that only containers that have been heavy weight tested to a minimum of 28,000 kilo grams are used. Ensure the containers are no older than 5 years. Ensure that containers are in excellent condition .

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Fitting instruction s E-Flex Easy Flexitank EC41

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  1. Fitting instructions E-Flex Easy Flexitank EC41 rev 01 - 7.02.2012

  2. Ensure that only containers that have been heavy weight tested to a minimum of 28,000 kilogramsare used. • Ensure the containers are no older than 5 years. • Ensure that containers are in excellent condition. • No repair on side walls and no damages on the floor. • Foodgrade containers only – free of odors. rev 01 - 17.02.2012

  3. Sweep the container carefully with a broom. • Ensure that the door bolts are silicon covered • Ensure that nails and other objects that may damage/puncture the flexitank are removed. • Cover potential uneven areas on the walls and on the floor with duck tape (thick tape). rev 01 - 17.02.2012

  4. Open the E-flexbox andensure that the following are in the package: • E-flex • Warning labels • Two cable ties • Adhesive Tape • The box will be used as door protection board. DO NOT throw it away! rev 01 - 17.02.2012

  5. Position the E-flex to the edge of the left door. • Unroll the E-flex into thecontainer. • Make sure not to step on the E-flex while unrolling. • Make sure not to wear shoes during the fitting operation. rev 01 - 17.02.2012

  6. E-flex has to be fastened to the lashing rings in the container to avoid sliding during transportation.. rev 01 - 17.02.2012

  7. BELT TYING 1 : NOSE DIRECTION • Knot the belts to the lashing rings shown with the arrows at the nose side. • Ensure that belts are tight and knots are fastened well. rev 01 - 17.02.2012

  8. BELT TYING 2 : DOOR DIRECTION • Repeat the same tying on the door side. rev 01 - 17.02.2012

  9. BELT TYING 3 : rev 01 - 17.02.2012

  10. DOOR PROTECTION : Although 20cm free space remains between E-flex and the doors after filling, a protective operation against the sharp edges of the bolts on the doors is required. The box will be used as a door protector. Collapse the box as shown. • KEEP THE PLASTIC SUPPORTED PART DOWNWARDS rev 01 - 17.02.2012

  11. DOOR PROTECTION : OPTION 1 If the fitting operation is being done at the filling location, place the board between the E-flex and doors. Please ensure that plastic supported area which remains between the two sides of the collapsed box, is downwards. • KEEP THE PLASTIC SUPPORTED PART DOWNWARDS rev 01 - 17.02.2012

  12. DOOR PROTECTION : OPTION 2 If the filling and fitting areas are different then please follow the below instructions. • Cut the board into two pices from the joint corners. • Suspend them to the door closing bars. rev 01 - 17.02.2012

  13. Fix the cut pieces of the board to the door by the provided adhesive tapes. • Repeat the same to the door on the right. rev 01 - 17.02.2012

  14. Fill in the provided Check List and stick it to the door on the right hand side rev 01 - 17.02.2012

  15. WARNING: IMPROPER FITTING MAY CAUSE CAPACITY PROBLEMS, INNER LAYERS MAY GET STUCK AND STRETCH. THIS MAY CAUSE SEVERE LEAKINGS. IF FITTING OPERATION HAS BEEN PERFORMED AT ANOTHER LOCATION, PLEASE ENSURE THAT THE E-FLEX HAS NOT MOVED DURING LOCAL TRANSPORTATION. rev 01 - 17.02.2012

  16. We have 2 or 3 inch valve alternatives. • Valves have male cam-lock connection. • According to your 2 or 3 inch preference you will need to have a female camlock coupling. rev 01 - 17.02.2012

  17. READY FOR FILLING... rev 01 - 17.02.2012

  18. Connect the hose to the valve. • Make sure that protective bonnet spout is unrolled. • Make sure that the hose is suspendedat the top of the container by using a strap. • Make sure that you have chosen a light weight filling hose. rev 01 - 17.02.2012

  19. Start loading the E-flex. • WARNING: Ensure that the start up pumping speed does not exceed 300 lt /min until the E-flex rises to an approximate height of 50cm (roughly the first 5-6,000 litres) , then increase the speed up to 600lt/min. Please ensure that the filling stations follow this instruction carefully. rev 01 - 17.02.2012

  20. When the flexitank is loaded, remove the hose. • Attach the cap of the valve and fasten it. • Fasten the bonnet cover with a cable tie over the body of the valve. • Twist the bonnet and make a “swan-neck” folding. • Fasten with the provided second cable tie once again. rev 01 - 17.02.2012

  21. WARNING LABELS: LEFT DOOR RIGHT DOOR LEFT WALL RIGHT WALL rev 01 - 17.02.2012

  22. Thank you for choosing E-Flex Easy Flexitank rev 01 - 17.02.2012

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